Part 1

ENGINE UNIT

COMPONENTS:

DISASSEMBLY (STEPS 1-20)
1. REMOVE OIL FILLER CAP SUB-ASSEMBLY
2. REMOVE SPARK PLUG
3. REMOVE CAMSHAFT TIMING CONTROL VALVE ASSEMBLY
4. REMOVE VVT SENSOR

5. REMOVE WATER OUTLET
a. Remove the 2 bolts, 4 nuts and water outlet.

b. Remove the 2 gaskets and O-ring.

6. REMOVE OIL PIPE
a. Remove the bolt, 2 union bolts and oil pipe.
b. Remove the oil control valve filter RH and gaskets.

7. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 1)
a. Remove the 12 bolts, cylinder head cover and gasket.

HINT: Make sure the removed parts are returned to the same places they were removed from.

8. REMOVE NO. 1 OIL PIPE
a. Remove the 2 union bolts and oil pipe.
b. Remove the oil control valve filter LH and gaskets.

9. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY (for Bank 2)
a. Remove the 12 bolts, cylinder head cover and gasket.

HINT: Make sure the removed parts are returned to the same places they were remove a from.

10. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET
a. Remove the 6 bolts and mounting bracket.
11. REMOVE WATER INLET HOUSING
12. REMOVE OIL FILTER CAP ASSEMBLY
13. REMOVE OIL FILTER ELEMENT
14. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY
15. REMOVE OIL STRAINER SUB-ASSEMBLY
16. REMOVE OIL PAN SUB-ASSEMBLY

17. REMOVE OIL PAN BAFFLE PLATE
a. Remove the 7 bolts and baffle plate.

18. REMOVE CRANKSHAFT PULLEY
a. Using SST, loosen the crankshaft pulley set bolt.
SST 09213-70011 (09213-70020), 09330-00021

b. Using the pulley set bolt and SST, remove the crankshaft pulley.
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)
19. REMOVE WATER PUMP ASSEMBLY

20. REMOVE ENGINE REAR OIL SEAL RETAINER
a. Remove the 6 bolts.

b. Using a screwdriver, pry out the oil seal retainer.

HINT: Tape the screwdriver tip before use.