Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal and Installation

REMOVAL

1. REMOVE RADIATOR ASSEMBLY
a. Remove the radiator.

2. REMOVE FRONT WHEEL RH
3. REMOVE ENGINE UNDER COVER REAR RH
4. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH
5. REMOVE RADIATOR RESERVOIR TANK
6. REMOVE FAN AND GENERATOR V BELT




7. REMOVE GENERATOR ASSEMBLY
a. Disconnect the 2 wire harness clamps.




b. Remove the terminal cap.
c. Remove the nut and disconnect the generator wire from terminal B.
d. Disconnect the generator connector from the generator.




e. Remove the bolt from the cylinder block.




f. Remove the 2 bolts and generator.

INSTALLATION




1. INSTALL GENERATOR ASSEMBLY
a. Install the generator with the 2 bolts.

Torque: 43 N.m (438 kgf.cm, 32 ft.lbf)




b. Install the bolt to the cylinder block.

Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)




c. Connect the generator connector to the generator.
d. Connect the generator wire with the nut.

Torque: 9.8 N.m (100 kgf.cm, 88 in.lbf)

e. Install the terminal cap.




f. Connect the 2 wire harness clamps.

2. INSTALL FAN AND GENERATOR V BELT
3. INSTALL RADIATOR RESERVOIR TANK
4. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH
5. INSTALL ENGINE UNDER COVER REAR RH
6. INSTALL FRONT WHEEL RH

7. INSTALL RADIATOR ASSEMBLY
a. Install the radiator.