Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Link: lemon-manuals.la or lemon-manuals.org.ua

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Disassembly and Reassembly

DISASSEMBLY

1. REMOVE MAGNET CLUTCH ASSEMBLY




a. Place the compressor and magnetic clutch in a vise.
b. Using SST, remove the bolt, the magnet clutch hub and the magnet clutch washer.

SST 09960-10010 (09962-01000, 09963-00500)




c. Using a snap ring expander, remove the snap ring and the magnet clutch rotor.
d. Remove the screw and disconnect the connector.




e. Using a snap ring expander, remove the snap ring and the magnet clutch starter.

2. REMOVE COOLER COMPRESSOR ASSEMBLY

REASSEMBLY
1. INSTALL MAGNET CLUTCH ASSEMBLY




a. Fit the parts as shown in the illustration and install the magnet clutch starter.




b. Using a snap ring expander, install a new snap ring with the chamfered side facing up.
c. Install the screw and connect the connector.




d. Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.
e. Install the magnet clutch washer and the magnet clutch hub.

NOTE: Do not change the combination of the magnet clutch washers used before disassembly.




f. Using SST, install the magnet clutch hub and the magnet clutch washer with the bolt.

SST 09960-10010 (09962-01000, 09963-00500)

Torque: 18 N.m (183 kgf.cm, 13 ft.lbf)