Removal and Replacement

Generator:

GENERATOR

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE VBANK COVER SUB-ASSEMBLY
3. REMOVE FAN AND GENERATOR V BELT
4. REMOVE GENERATOR ASSEMBLY

a. Disconnect the wire harness clamp.

b. Remove the terminal cap.
c. Remove the nut and disconnect the wire harness from terminal B.
d. Disconnect the generator connector from the generator assembly.

e. Remove the nut from the cylinder block.

f. Remove the 2 bolts and generator assembly.

g. Remove the bolt and wire harness clamp stay.

h. Remove the bolt and bracket.

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY
a. Install the bracket with the bolt.

Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)

b. Install the wire harness clamp stay.

Torque: 8.4 N.m (86 kgf.cm, 74 in.lbf)

c. Install the generator assembly with the 2 bolts.

Torque: 43 N.m (438 kgf.cm, 32 ft.lbf)

d. Install the nut to the cylinder block.

Torque: 20 N.m (204 kgf.cm, 15 ft.lbf)

e. Connect the generator connector to the generator assembly.
f. Install the generator wire with the nut.

Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf)

g. Install the terminal cap.
h. Connect the wire harness clamp.

2. INSTALL FAN AND GENERATOR V BELT
3. INSTALL VBANK COVER SUB-ASSEMBLY
4. CONNECT BATTERY NEGATIVE TERMINAL
5. PERFORM INITIALIZATION
a. Some systems need initialization when disconnecting the battery terminal.