Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Clutch Switch: Service and Repair

REMOVAL

1. REMOVE FRONT DOOR SCUFF PLATE LH
2. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH
3. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL LH (for TMC Made)
4. REMOVE INSTRUMENT PANEL FINISH LOWER PANEL LH (for TMMK Made)
5. REMOVE MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)
a. Disconnect all connectors.




b. Remove the 2 nuts and the main body ECU (cowl side junction block LH).

6. REMOVE CLUTCH SWITCH ASSEMBLY
a. Disconnect the connector.




b. Loosen the nut and remove the clutch switch assembly.

INSTALLATION

1. INSTALL CLUTCH SWITCH ASSEMBLY
a. Completely loosen the lock nut of the clutch switch assembly.




b. Adjust the clutch switch until the threaded portion makes gentle contact with the cushion. Tighten the lock nut and verify the contact of the switch threaded portion with the cushion.

Torque: 15.7 N.m (160 kgf.cm, 12 ft.lbf)

c. Connect the connector.




2. INSTALL MAIN BODY ECU (COWL SIDE JUNCTION BLOCK LH)
a. Install the main body ECU (cowl side junction block LH) with the 2 nuts.

Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)

b. Connect all connectors.

3. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL LH (for TMC Made)
4. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL LH (for TMMK Made)
5. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
6. INSTALL FRONT DOOR SCUFF PLATE LH