Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Clutch Switch: Service and Repair

Clutch Switch:




CLUTCH SWITCH

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE FRONT DOOR SCUFF PLATE LH
3. REMOVE FRONT FLOOR FOOTREST
4. REMOVE FOOTREST CLIP
5. REMOVE COWL SIDE TRIM BOARD LH
6. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY
7. SEPARATE HOOD LOCK CONTROL LEVER SUBASSEMBLY
8. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH
9. REMOVE LOWER INSTRUMENT PANEL LH




10. REMOVE INSTRUMENT PANEL SIDE BRACKET
a. Remove the bolt and remove the instrument panel side bracket.




11. SEPARATE MAIN BODY ECU (DRIVER SIDE J/B)
a. Remove the 2 nuts and separate the main body ECU.




12. REMOVE CLUTCH SWITCH ASSEMBLY
a. Disconnect the connector.
b. Loosen the nut and remove the clutch switch assembly.

INSTALLATION




1. INSTALL CLUTCH SWITCH ASSEMBLY
a. Fully loosen the lock nut of the clutch switch assembly.

b. Adjust the clutch switch until the threaded portion comes into contact with the cushion. Tighten the lock nut and ensure that the threaded portion is in contact with the cushion.

Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)

c. Connect the connector.




2. INSTALL MAIN BODY ECU (DRIVER SIDE J/B)
a. Install the main body ECU with the 2 nuts.

Torque: 8.4 N.m (86 kgf.cm, 74 in.lbf)




3. INSTALL INSTRUMENT PANEL SIDE BRACKET
a. Install the instrument panel side bracket with the bolt.

Torque: 8.4 N.m (86 kgf.cm, 74 in.lbf)

4. INSTALL LOWER INSTRUMENT PANEL LH
5. INSTALL LOWER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
6. CONNECT HOOD LOCK CONTROL LEVER SUBASSEMBLY
7. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY
8. INSTALL COWL SIDE TRIM BOARD LH
9. INSTALL FOOTREST CLIP
10. INSTALL FRONT FLOOR FOOTREST
11. INSTALL FRONT DOOR SCUFF PLATE LH
12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque: 3.9 N.m (40 kgf.cm, 35 in.lbf)