Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Removal and Replacement

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE V BELT

3. REMOVE GENERATOR ASSEMBLY




a. Remove the bolt, and disconnect the wire clip on the wire connectors from generator [A].
b. Disconnect the wire clamp from wire clip [B].
c. Remove the cap and nut, and disconnect generator wire [C].
d. Disconnect generator connector [D].




e. Remove the 2 bolts and generator.

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY




a. Install the generator.

Torque:
Bolt A
52 N.m (530 kgf.cm, 38 ft.lbf)

Bolt B
21 N.m (214 kgf.cm, 15 ft.lbf)

NOTE: Be careful not to put the wire harness between the engine and the generator when installing the generator.




b. Connect generator connector [B].
c. Connect the generator wire with the nut, and install cap [C].

Torque: 9.8 N.m(100 kgf.cm, 7.0 ft.lbf)

d. Install the wire clamp to wire clip [D].
e. Install the wire clip on the wire connectors to generator [E].

2. INSTALL V BELT

3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL