Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal and Replacement

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO. 1
3. REMOVE GENERATOR ASSEMBLY




a. Remove wire harness clamp [A].
b. Disconnect generator connector [B].
c. Open the terminal cap, remove the nut and disconnect generator wire [C].




d. Loosen bolts A and B.
e. Loosen bolt C to lessen the tension of the V belt.




f. Remove bolts A and B, and the generator.

INSTALLATION

1. INSTALL GENERATOR ASSEMBLY




a. Temporarily install the generator with bolts A and B.




b. Adjust the V belt tension by tightening bolt C.
c. Tighten bolts A and B.

Torque:
Bolt A
58 N.m(592 kgf.cm, 43 ft.lbf)

Bolt B
18 N.m(184 kgf.cm, 13 ft.lbf)

d. Connect the generator wire with the nut.

Torque: 9.8 N.m (100 kgf.cm, 7.0 ft.lbf)

e. Connect the generator connector.
f. Install the wire harness clamp.

2. INSPECT V BELT
3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL