Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Overhaul

DISASSEMBLY

1. REMOVE MAGNETIC CLUTCH ASSEMBLY
a. Place the compressor and magnetic clutch in vise.




b. Using vise pliers, hold the magnetic clutch hub.
c. Remove the bolt, magnetic clutch hub and magnetic clutch washer.




d. Using a snap ring expander, remove the snap ring and magnetic clutch rotor.
e. Remove the screw and disconnect the connector.




f. Using a snap ring expander, remove the snap ring and magnetic clutch stator.

REASSEMBLY




1. INSTALL MAGNETIC CLUTCH ASSEMBLY
a. Matching the parts shown in the illustration, install the magnetic clutch stator.




b. Using a snap ring expander, install a new snap ring with the chamfered side facing up.
c. Install the screw and connect the connector.




d. Using a snap ring expander, install the magnetic clutch rotor and a new snap ring with the chamfered side facing up.
e. Install the magnetic clutch washer and magnetic clutch hub.

NOTE: Do not change the combination of the magnetic clutch washers used before disassembly.




f. Using vise pliers, hold the magnetic clutch hub and install the bolt.

Torque: 18 N.m (183 kgf.cm, 13 ft.lbf)