Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Disassembly









2GR-FE STARTING: STARTER: DISASSEMBLY

DISASSEMBLY

1. REMOVE REPAIR SERVICE STARTER KIT






(a) Remove the nut and disconnect the lead wire from the repair service starter kit.






(b) Remove the 2 screws which are used to secure the repair service starter kit to the repair service starter kit.
(c) Remove the repair service starter kit.
(d) Remove the return spring and the plunger from the repair service starter kit.
2. REMOVE STARTER YOKE ASSEMBLY






(a) Remove the 2 through bolts and pull out the starter yoke together with the starter commutator end frame.






(b) Remove the starter yoke from the starter commutator end frame.
3. REMOVE STARTER ARMATURE PLATE






(a) Remove the starter armature plate from the starter yoke.
4. REMOVE DRIVE HOUSING STARTER BEARING COVER






(a) Using a screwdriver, remove the drive housing starter bearing cover.
5. REMOVE STARTER ARMATURE ASSEMBLY






(a) Using snap ring pliers, remove the snap ring and the plate washer.
(b) Remove the starter armature from the commutator end frame.
6. REMOVE PLANET GEAR






(a) Remove the 3 planet gears from the motor terminal starter kit.