Installation
AIR CONDITIONING: 3MZ-FE COMPRESSOR AND MAGNETIC CLUTCH:
INSTALLATION
1. INSTALL MAGNET CLUTCH ASSEMBLY
(a) Matching the parts shown in the illustration and install the magnet clutch starter.
(b) Using a snap ring expander, install a new snap ring with the chamfered side facing up.
NOTE: Do not damage the seal cover of the bearing when installing the snap ring.
(c) Connect the connector.
(d) Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing up.
- Do not expand the snap ring by more than 30.5 mm when installing it.
- Do not damage the seal cover of the bearing when installing the snap ring.
(e) Install the magnet clutch washer and magnet clutch hub.
NOTE: Do not change the combination of the magnet clutch washers used before disassembly.
(f) Using SST, hold the magnet clutch hub and install the bolt.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
NOTE: Make sure that there is no foreign matter or oil on the compressor shaft, bolt, and clutch hub.
2. TEMPORARILY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
(a) Temporarily tighten the compressor and magnetic clutch with the bolt.
3. FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH
(a) Tighten the compressor and magnetic clutch with the 3 bolts.
Torque: 25 Nm (250 kgf-cm, 18 ft-lbf)
NOTE: Tighten the bolts in the numerical order shown in the illustration to install the compressor and magnetic clutch.
(b) Install the cooler compressor bracket with the bolt and nut.
Bolt (1) - Torque: 25 Nm (250 kgf-cm, 18 ft-lbf)
NOTE: Tighten the bolts in the numerical order shown in the illustration to install the compressor and magnetic clutch.
(c) Connect the connector.
4. INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cooler refrigerant suction hose
No.1.
(d) Install the cooler refrigerant suction hose No.1 to the compressor and magnetic clutch with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
5. INSTALL COOLER REFRIGERANT DISCHARGE HOSE NO.1
(a) Remove the attached vinyl tape from the hose.
(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the compressor and magnetic clutch.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the cooler refrigerant discharge hose No.1.
(d) Install the cooler refrigerant discharge hose No.1 to the compressor and magnetic clutch with the nut.
Torque: 9.8 Nm (100 kgf-cm, 87 in-lbf)
6. INSTALL ALTERNATOR ASSEMBLY W/ REGULATOR (Installation)
7. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
SST: 09249-63010
HINT: (Installation)
8. CHARGE REFRIGERANT (Service and Repair)
9. WARM UP ENGINE (Service and Repair)
10. INSPECT FOR REFRIGERANT LEAK (Service and Repair)