Disassembly

AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH:

DISASSEMBLY





1. REMOVE COOLER BRACKET
(a) Disconnect the 2 connectors.
(b) Remove the screw and the cooler bracket.





2. REMOVE COMPRESSOR PICK UP SENSOR
(a) Remove the screw and the compressor pick up sensor.





3. REMOVE PRESSURE RELIEF VALVE
(a) Remove the pressure relief valve and O-ring.
4. REMOVE MAGNET CLUTCH ASSEMBLY





(a) Using SST, hold the magnet clutch hub.
SST: 07112-76060
(b) Remove the bolt, magnet clutch hub and compressor spacer.

HINT: There is no set number of magnet clutch washers since they are used for adjusting.





(c) Using SST, remove the snap ring and magnet clutch rotor.
SST: 95994-10020

NOTE: Take care not to damage the seal cover of the bearing when removing the snap ring.





(d) When the magnet clutch rotor and snap ring are difficult to remove, use a plastic hammer to tap them off the shaft.

NOTE: Be careful not to damage the pulley when tapping the rotor.





(e) Remove the screw and separate the wire harness.
(f) Using SST, remove the snap ring and magnet clutch stator.
SST: 95994-10020