Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal








AIR CONDITIONING: COMPRESSOR AND MAGNETIC CLUTCH (for 1GR-FE): REMOVAL

REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair
2. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO. 1
3. REMOVE FAN AND GENERATOR V BELT
4. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY





(a) Remove the nut and disconnect the discharge hose sub-assembly from the compressor and magnetic clutch.
(b) Remove the O-ring from the discharge hose sub-assembly.

NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matters from entering.

5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY





(a) Remove the nut and disconnect the suction hose sub-assembly from the compressor and magnetic clutch.
(b) Remove the O-ring from the suction hose sub-assembly.

NOTE: Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matters from entering.

6. REMOVE COMPRESSOR AND MAGNETIC CLUTCH





(a) Disconnect the connector.
(b) Remove the 4 bolts and the compressor and magnetic clutch.