Operation CHARM: Car repair manuals for everyone.
Home >> Toyota >> 2009 >> Corolla L4-1.8L (2ZR-FE) >> Repair and Diagnosis >> Brakes and Traction Control >> Disc Brake System >> Service and Repair >> Overhaul >> Front >> Reassembly
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Reassembly








BRAKE (FRONT): FRONT BRAKE: REASSEMBLY

REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG
HINT: Fully tighten the front disc brake bleeder plug after bleeding any air left in the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP
3. INSTALL PISTON SEAL
(a) Apply lithium soap base glycol grease to a new piston seal Components.
(b) Install the piston seal to the disc brake cylinder assembly.
NOTE: Securely install the piston seal into the groove of the disc brake cylinder.

4. INSTALL FRONT DISC BRAKE PISTON





(a) Apply lithium soap base glycol grease to the piston and a new cylinder boot.
(b) Install the cylinder boot to the piston.
(c) Install the piston to the disc brake cylinder assembly.
NOTE: Do not install the piston forcibly in the disc brake cylinder assembly.

5. INSTALL CYLINDER BOOT





(a) Install the cylinder boot to the disc brake cylinder assembly.
NOTE: Securely install the cylinder boot to the groove of the disc brake cylinder and piston.

(b) Using a screwdriver, install a new set ring.
NOTICE:
- Securely install the set ring to the outer groove of the cylinder boot.
- Do not damage the cylinder boot.
HINT: Tape the screwdriver tip before use.
pro multis · About Operation CHARM