Installation
P310 HYBRID BATTERY CONTROL: HV RELAY ASSEMBLY: INSTALLATION
INSTALLATION
1. INSTALL HYBRID VEHICLE RELAY ASSEMBLY
CAUTION: Be sure to wear insulated gloves and protective goggles.
(a) Install the hybrid vehicle relay assembly with the 3 nuts.
Torque: 4.5 Nm (46 kgf-cm, 40 in-lbf)
(b) Connect the 2 connectors to the hybrid vehicle relay assembly.
(c) Connect the 2 main battery cable connectors to the hybrid vehicle relay assembly.
(d) Install the No. 3 frame wire to the hybrid vehicle relay with the 2 nuts.
NOTICE:
- Make sure that each end of the No. 3 frame wire does not cross over each other.
- Be sure to connect the No. 3 frame wire to each correct terminal as shown in the illustration.
Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
2. CHECK HIGH VOLTAGE CABLE CONNECTION Installation
3. INSTALL BATTERY COVER SUB-ASSEMBLY Installation
4. INSTALL HV BATTERY SERVICE HOLE COVER Installation
5. INSTALL BATTERY CARRIER DUCT Installation
6. INSTALL REAR CENTER SEAT INNER BELT Installation
7. INSTALL NO. 3 FLOOR BOARD (w/ Rear No. 2 Seat) Installation
8. INSTALL NO. 2 FLOOR BOARD (w/ Rear No. 2 Seat) Installation
9. INSTALL NO. 1 FLOOR BOARD (w/ Rear No. 2 Seat) Installation
10. INSTALL NO. 3 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
11. INSTALL NO. 2 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
12. INSTALL NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
13. INSTALL NO. 1 HV BATTERY TRAY Installation
14. INSTALL FRONT FLOOR CARPET ASSEMBLY Installation
15. INSTALL CENTER AIR INTAKE COVER Installation
16. INSTALL AIR INTAKE COVER Installation
17. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH Installation
18. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY LH Installation
19. INSTALL FRONT DECK SIDE TRIM COVER LH Installation
20. INSTALL NO. 2 DECK SIDE TRIM HOOK Installation
21. INSTALL ROPE HOOK ASSEMBLY (for LH Side) Installation
22. INSTALL REAR DECK TRIM COVER (w/o Remote Folding Function) Installation
23. INSTALL RECLINING REMOTE CONTROL LEVER BEZEL LH (w/ Remote Folding Function) Installation
24. INSTALL REAR POWER OUTLET SOCKET COVER Installation
25. INSTALL REAR POWER POINT SOCKET ASSEMBLY Installation
26. INSTALL REAR COMBINATION LIGHT SERVICE COVER LH Installation
27. INSTALL SIDE TRIM COVER LH (w/o Rear Seat Entertainment System) Installation
28. INSTALL POWER OUTLET SOCKET BEZEL (w/ Rear Seat Entertainment System) Installation
29. INSTALL DECK SIDE TRIM LH Installation
30. INSTALL DECK SIDE TRIM COVER LH Installation
31. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH (w/o Rear No. 2 Seat) Installation
32. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH (w/ Rear No. 2 Seat) Installation
33. INSTALL QUARTER PILLAR GARNISH RH Installation
34. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH Installation
35. CONNECT REAR NO. 1 SEAT OUTER BELT ASSEMBLY RH Installation
36. INSTALL FRONT DECK SIDE TRIM COVER RH Installation
37. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK Installation
38. INSTALL ROPE HOOK ASSEMBLY (for RH Side) Installation
39. INSTALL REAR COMBINATION LIGHT SERVICE COVER RH Installation
40. INSTALL REAR ROOM TEMPERATURE SENSOR (w/ Rear Automatic Air Conditioning System) Installation
41. INSTALL SIDE TRIM COVER RH (w/o Rear Automatic Air Conditioning System) Installation
42. INSTALL DECK SIDE TRIM RH Installation
43. INSTALL DECK SIDE TRIM COVER RH Installation
44. INSTALL REAR SEAT SIDE GARNISH CAP (w/o Rear Air Conditioning System) Installation
45. INSTALL REAR SEAT SIDE GARNISH CAP (w/ Rear Automatic Air Conditioning System) Installation
46. INSTALL REAR FLOOR FINISH PLATE Installation
47. INSTALL REAR NO. 2 SEAT ASSEMBLY (w/ Rear No. 2 Seat) Installation
48. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY LH (w/ Rear No. 2 Seat) Installation
49. CONNECT REAR SEAT LAP TYPE BELT ASSEMBLY RH (w/ Rear No. 2 Seat) Installation
50. INSTALL REAR NO. 2 SEAT INNER BELT ASSEMBLY (w/ Rear No. 2 Seat) Installation
51. INSTALL DECK FLOOR BOARD ASSEMBLY (w/o Rear No. 2 Seat) Installation
52. INSTALL REAR MAT Installation
53. INSTALL DECK FLOOR BOARD ASSEMBLY (w/ Rear No. 2 Seat) Installation
54. INSTALL DECK SIDE TRIM BOX LH Installation
55. INSTALL REAR SEAT SIDE COVER LH (w/ Rear No. 2 Seat) Installation
56. INSTALL DECK SIDE TRIM BOX RH Installation
57. INSTALL JACK CARRIER ASSEMBLY Installation
58. INSTALL JACK ASSEMBLY Installation
59. INSTALL JACK CARRIER CUSHION Installation
60. INSTALL JACK CARRIER SUPPORT
61. INSTALL REAR SEAT SIDE COVER RH (w/ Rear No. 2 Seat) Installation
62. INSTALL REAR NO. 1 FLOOR BOARD (w/o Rear No. 2 Seat) Installation
63. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation
64. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY Installation
65. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY Installation
66. INSTALL DECK BOARD ASSEMBLY Installation
67. INSTALL REAR NO. 1 SEAT ASSEMBLY (for RH Side) Installation
68. CONNECT REAR NO.1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function) Installation
69. INSTALL REAR SEAT SLIDE ADJUSTER LOCK (for RH Side) Installation
70. INSTALL REAR SEAT LEG SIDE COVER (for RH Side) Installation
71. INSTALL REAR INNER TRACK BRACKET COVER (for RH Side) Installation
72. INSTALL REAR OUTER TRACK BRACKET COVER (for RH Side) Installation
73. INSTALL REAR SEAT TRACK BRACKET COVER (for RH Side) Installation
74. INSTALL REAR SEAT HEADREST ASSEMBLY (for RH Side) Installation
75. INSTALL REAR NO. 1 SEAT ASSEMBLY (for LH Side) Installation
76. CONNECT REAR NO. 1 SEAT LOCK CABLE ASSEMBLY (w/ Remote Folding Function) Installation
77. INSPECT REAR SEAT SLIDE ADJUSTER LOCK (for LH Side) Installation
78. INSTALL REAR SEAT LEG SIDE COVER (for LH Side) Installation
79. INSTALL RECLINING HINGE COVER LH Installation
80. INSTALL REAR INNER TRACK BRACKET COVER (for LH Side)
81. INSTALL REAR OUTER TRACK BRACKET COVER (for LH Side) Installation
82. INSTALL REAR SEAT TRACK BRACKET COVER (for LH Side) Installation
83. INSTALL REAR SEAT HEADREST ASSEMBLY (for LH Side) Installation
84. INSTALL REAR CENTER SEAT ASSEMBLY
85. INSTALL SERVICE PLUG GRIP Installation
86. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
87. PERFORM INITIALIZATION
Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.