Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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System Specifications

CYLINDER HEAD SURFACE VARIATION





CYLINDER BORE





Cylinder Block Main Journal Bore Diameter





MAIN BEARING

Using several steps, install and tighten the 16 main bearing cap bolts uniformly in the sequence shown in the illustration.

Torque 22 Nm (224 kgf-cm, 16 ft-lbf)





Mark the front side of the bearing cap bolts with paint.
Retighten the bearing cap bolts by 90° in the same sequence as step.





Check that each painted mark is now at 90° angle to the front.
Check that the crankshaft turns smoothly.





Using several steps, install and tighten the 8 main bearing cap bolts and 8 new seal washers uniformly in the sequence shown in the illustration.

Torque 27 Nm (275 kgf-cm, 20 ft-lbf)

CRANKSHAFT SPECIFICATIONS











Main Journal Specifications








Crankshaft Size Codes





There are 4 sizes of standard bearings, marked "1", "2", "3" and "4" accordingly.

PISTON SUB-ASSEMBLY WITH CONNECTING ROD





Tighten the bolts in several steps to the specified torque.

Torque 25 Nm (255 kgf-cm, 18 ft-lbf)





Mark the front side of each connecting cap bolt with paint.
Retighten the cap bolts by 90° as shown in the illustration

CONNECTING ROD











PISTON DIMENSIONS AND CLEARANCE





PISTON RING GAP & GROOVE CLEARANCE





CRANKSHAFT PULLEY

Torque 220 Nm (2243 kgf-cm, 162 ft-lbf)