Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation








2ZR-FE COOLING: WATER PUMP: INSTALLATION

INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY





(a) Align the protrusion of a new water pump gasket with the cutout in the timing chain cover and install the gasket to the groove of the timing chain cover.
HINT: Be sure to clean the contact surfaces.





(b) Install the water pump assembly to the timing chain cover with the 5 bolts.
Bolt A - Torque: 26 Nm (260 kgf-cm, 19 ft-lbf)
Bolt B - Torque: 24 Nm (245 kgf-cm, 18 ft-lbf)
Bolt Length:






2. INSTALL GENERATOR ASSEMBLY Installation
3. INSTALL V-RIBBED BELT Installation
4. ADJUST V-RIBBED BELT Installation
5. INSPECT V-RIBBED BELT Testing and Inspection
6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
7. ADD ENGINE COOLANT Service and Repair
8. INSPECT FOR COOLANT LEAK Testing and Inspection
9. INSTALL ENGINE UNDER COVER RH
10. INSTALL NO. 2 CYLINDER HEAD COVER Installation