Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation








2GR-FE ENGINE MECHANICAL: DRIVE BELT: INSTALLATION

INSTALLATION

1. INSTALL FAN AND GENERATOR V BELT





(a) Rotate the tensioner pulley counterclockwise, and then install the V-ribbed belt.





(b) If it is difficult to install the V-ribbed belt, perform the following procedure.
(1) Put the V-ribbed belt on everything except the tensioner pulley as shown in the illustration.
(2) While releasing the belt tension by turning the belt tensioner counterclockwise, put the V-ribbed belt on the tensioner pulley.
NOTICE:
- Put the backside of the V-ribbed belt on the tensioner pulley and idler pulley.
- Check that the V-ribbed belt is properly set to each pulley.





2. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH
(a) Install the reinforcement with the 4 bolts.
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)
3. INSTALL ENGINE UNDER COVER RH
(a) Install the engine under cover with the 2 clips.
4. INSTALL NO. 1 ENGINE UNDER COVER Installation
5. CONNECT RADIATOR RESERVOIR TANK ASSEMBLY





(a) Connect the reservoir tank with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)