Disassembly

3UR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY

DISASSEMBLY

1. REMOVE GENERATOR PULLEY

SST: 09820-63011
09820-06010
09820-06021

(a) Clamp the generator housing stay in a vise.
(b) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.
Torque: 39 Nm (398 kgf-cm, 29 ft-lbf)

NOTE: Check that SST is secured on the rotor shaft.

(d) To loosen the pulley nut, turn SST 1-A in the direction shown in the illustration.

NOTE: To prevent damage to the rotor shaft, do not loosen the pulley nut more than one-half turn.

(e) Remove the generator from SST 2.

(f) Turn SST 1-B, and remove SST 1-A and B.
(g) Remove the pulley nut and pulley.
2. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the pulley.
(b) Remove the 3 nuts and end cover.

(a) Remove the 2 screws and brush holder.
4. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the coil assembly.
SST: 09950-40011
09951-04020
09952-04010
09953-04020
09954-04010
09955-04071
09957-04010
09958-04011
(c) Remove the generator washer.
5. REMOVE GENERATOR ROTOR ASSEMBLY