Reassembly

2TR-FE COOLING: RADIATOR: REASSEMBLY

REASSEMBLY





1. INSTALL RADIATOR TANK UPPER
(a) Install the new radiator tank.
(b) Tap the core plate with a soft-faced hammer until there is no gap between the core plate and radiator tank.
2. INSTALL RADIATOR TANK LOWER
HINT: Perform the same procedures as for the radiator tank upper.





3. ASSEMBLE SST
SST: 09230-01010
09231-01010
09231-01020
(a) Install the punch assembly into the overhaul handle by inserting it into the hole in part A as shown in the illustration.
(b) While gripping the handle, adjust the stopper bolt so that dimension B is as shown in the illustration.
Dimension B:
8.4 mm (0.331 in.)
4. CAULK CORE PLATE





(a) Gently press SST against the core plate in the order shown in the illustration. After repeating this a few times, fully caulk the core plate by gripping the handle until stopped by the stopper bolt.
SST: 09230-01010
09231-01010
09231-01020
HINT: Do not tap the portions indicated in the illustration or the oil cooler using SST. Use pliers or a similar tool. Be careful not to damage the core plate.





(b) Check the core plate height (H) after completing the caulking.
Plate height (H):
8.7 to 9.1 mm (0.343 to 0.358 in.)
If the height is not as specified, readjust the stopper bolt of the handle, then caulk it again.
5. INSTALL RADIATOR DRAIN COCK
(a) Install a new O-ring onto the drain cock plug.
(b) Install the drain cock plug.