Part 3

A750E AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSMISSION UNIT: REASSEMBLY - (Continued)

41. INSTALL INPUT SHAFT ASSEMBLY

(a) Install the input shaft to the clutch drum.

(b) Install the thrust needle roller bearing to the clutch drum.

Thrust Needle Roller Bearing Diameter:

42. INSTALL MULTIPLE DISC CLUTCH HUB

(a) Coat the 2 thrust bearing races with petroleum jelly and install them to the multiple disc clutch hub.

Thrust Bearing Race Diameter:

(b) Install the multiple disc clutch hub to the clutch drum.

43. INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY

(a) Coat the 2 thrust needle roller bearings with petroleum jelly and install them to the forward clutch hub.

Thrust Needle Roller Bearing Diameter:

(b) Install the forward clutch hub to the clutch drum.

44. INSTALL REAR CLUTCH DISC

(a) Install the 5 discs, 4 plates, reverse clutch flange and clutch cushion plate to the reverse clutch hub.

Install in order:

*1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *1 - *3 - *4

45. INSTALL REVERSE CLUTCH REACTION SLEEVE

(a) Install the reverse clutch reaction sleeve to the reverse clutch hub.

46. INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY

(a) Install the reverse clutch hub to the clutch drum.

(b) Using a screwdriver, install the snap ring to the clutch drum and input shaft.

47. INSTALL NO. 2 1-WAY CLUTCH ASSEMBLY

(a) Coat the No. 2 clutch drum thrust washer with petroleum jelly and install it to the clutch drum.

(b) Install the 1-way clutch to the clutch drum.

48. INSTALL CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

(a) Coat the 2 thrust needle roller bearings and clutch drum thrust washer with petroleum jelly and install them to the clutch drum and input shaft assembly.

Thrust Needle Roller Bearing Diameter:

(b) Install the clutch drum and input shaft assembly to the transmission case.

49. INSTALL OIL PUMP ASSEMBLY

(a) Coat the No. 1 and No. 2 thrust bearing races with petroleum jelly and install them to the front oil pump.

Thrust Bearing Race Diameter:

(b) Coat a new O-ring with ATF and install it to the oil pump assembly.

(c) Slide the oil pump onto the input shaft, align the bolt holes of the oil pump assembly with the bolt holes of the transmission case and install the oil pump.

(d) Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.

NOTICE:
Do not excessively push on the oil pump, as the oil seal rings will stick to the direct clutch drum.

(e) Install the 10 bolts.

Torque : 21 Nm (215 kgf-cm, 16 ft-lbf)

50. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Using SST and a hammer, tap in 2 new oil seals.

SST : 09350-30020

09350-07110

(b) Coat the lips of the oil seals with MP grease.

51. INSPECT INDIVIDUAL PISTON OPERATION Transmission Unit

52. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY

(a) Install a new spacer to the manual valve lever.

(b) Push the manual valve lever shaft through the transmission case, and install the manual valve lever to the manual valve lever shaft.

(c) Using a hammer, tap in a new spring pin.

(d) Align the manual valve lever indentation with the spacer hole, and stake them together with a punch.

(e) Check that the shaft rotates smoothly.

53. INSTALL PARKING LOCK PAWL SHAFT

(a) Install the E-ring to the shaft.

(b) Install the parking lock pawl, shaft and spring.

54. INSTALL PARKING LOCK ROD SUB-ASSEMBLY

(a) Connect the parking lock rod to the manual valve lever to install it.

55. INSTALL PARKING LOCK PAWL BRACKET

(a) Install the parking lock pawl bracket to the transmission case with the 3 bolts.

Torque : 7.4 Nm (75 kgf-cm, 65 in-lbf)

(b) Move the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked by the lock pawl.