Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY RH

The cylinder head bolts are tightened in 3 progressive steps.

Step 1:






Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

Torque 36 Nm (367 kgf-cm, 27 ft-lbf)


Step 2:






Mark each cylinder head bolt head with paint as shown in the illustration.

Tighten the cylinder head bolts 90° in the sequence shown in step 1.


Step 3:

Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

Check that the painting marks are now facing rearward.

Uniformly install the 2 bolts in the sequence shown in the illustration.






Torque 21 Nm (214 kgf-cm, 15 ft-lbf)


CYLINDER HEAD SUB-ASSEMBLY LH

The cylinder head bolts are tightened in 3 progressive steps.






Step 1:

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

Torque 36 Nm (367 kgf-cm, 27 ft-lbf)






Step 2:

Mark each cylinder head bolt head with paint as shown in the illustration.

Tighten the cylinder head bolts 90° in the sequence shown in step 1.


Step 3:

Tighten the cylinder head bolts another 90° in the sequence shown in step 1.

Check that the painted marks are now facing rearward.






Uniformly install the 2 bolts in the sequence shown in the illustration.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)


SURFACE VARIATION






CAMSHAFT HOUSING SUB-ASSEMBLY RH

Install the camshaft housing, and install the 18 bolts in the order shown in the illustration.






for bolt A - Torque 10 Nm (102 kgf-cm, 7 ft-lbf)

except bolt A - Torque 30 Nm (306 kgf-cm, 22 ft-lbf)

Tighten the 10 bolts in the order shown in the illustration.






Torque 16 Nm (163 kgf-cm, 12 ft-lbf)


CAMSHAFT HOUSING SUB-ASSEMBLY LH

Install the camshaft housing, and install the 18 bolts in the order shown in the illustration.






for bolt A - Torque 10 Nm (102 kgf-cm, 7 ft-lbf)

except bolt A - Torque 30 Nm (306 kgf-cm, 22 ft-lbf)


Tighten the 10 bolts in the order shown in the illustration.






Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

INTAKE MANIFOLD TORQUE & SEQUENCE Specifications

EXHAUST MANIFOLD TORQUE & SEQUENCE Specifications

CAMSHAFT GEAR/SPROCKET TORQUE Specifications