Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation





2ZR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION

1. INSTALL INTAKE MANIFOLD

(a) Using a "TORX" socket E6, install the 2 stud bolts to the intake manifold.





Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(b) Connect the bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 8 ft-lbf)

(c) Install a new gasket into the intake manifold.

(d) Install the intake manifold and intake manifold stay with the 4 bolts and 2 nuts.





Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)

(e) Connect the 3 hoses.

(f) Install the wire harness bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 8 ft-lbf)

2. INSTALL THROTTLE BODY ASSEMBLY Installation

3. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Installation

4. INSTALL NO. 2 CYLINDER HEAD COVER Installation

5. ADD ENGINE COOLANT Service and Repair

6. INSPECT FOR COOLANT LEAK Testing and Inspection