Installation

WINDOW / GLASS: BACK DOOR GLASS: INSTALLATION

1. INSTALL NO. 2 BACK DOOR GLASS SPACER

(a) Apply Primer G to the installation part of a new No. 2 back door glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new No. 2 back door glass spacer onto the back window fix glass, as shown in the illustration.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
2. INSTALL NO. 1 BACK DOOR GLASS SPACER

HINT
Use the same procedure for the No. 1 spacer and No. 2 spacer.

3. INSTALL NO. 2 BACK WINDOW LOWER MOULDING

(a) Apply Primer G to the installation part of a new No. 2 back window lower moulding.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new back window lower moulding onto the back window fix glass, as shown in the illustration.

Standard Dimension:

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
4. INSTALL NO. 2 BACK WINDOW OUTSIDE MOULDING LH

(a) Apply Primer G to the installation part of a new NO. 2 back window outside moulding LH.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new NO. 2 back window outside moulding LH onto the back window fix glass, as shown in the illustration.

Standard Dimension:

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
5. INSTALL NO. 2 BACK WINDOW OUTSIDE MOULDING RH

HINT
Use the same procedure for the LH side and RH side.

6. INSTALL NO. 2 BACK DOOR GLASS ADHESIVE DAM

(a) Apply Primer G to the installation part of a new NO. 2 back door glass adhesive dam.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new NO. 2 back door glass adhesive dam onto the back window fix glass, as shown in the illustration.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
7. INSTALL BACK WINDOW FIX GLASS

(a) Using a brush, coat the installation surface on the vehicle body with Primer M.

NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Using a brush or a sponge, coat the application area of the adhesive with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
* Apply Primer G onto the ceramic notches.
* If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Apply adhesive to the back window fix glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:

HINT
After cutting off the tip, use all the adhesive within the time described in the table below.

Usage Time Frame:

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the back window fix glass as shown in the illustration.

(d) Install the back window fix glass.

(1) Using suction cups, engage the 2 clips to install the back window fix glass.

NOTICE:
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back window fix glass.
(2) Lightly press the front surface of the back window fix glass to ensure that the back window fix glass is securely fit to the vehicle body.

HINT
Press the back window fix glass with a force of 98 N (10 kgf, 22 lbf) or more.

(3) Using a scraper, remove any excess or protruding adhesive.

HINT
Apply adhesive onto the glass rim.

(4) Hold the back window fix glass using protective tape until applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle within the time described in the table below.

Minimum Time:

(e) Connect the 2 connectors.

8. INSTALL BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

(a) for Back Window Fix Glass:

(1) Install the back door outside garnish sub-assembly .

9. INSTALL NO. 2 BACK WINDOW GLASS SPACER

(a) Apply Primer G to the installation part of a new No. 2 back window glass spacer.

HINT
If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new No. 2 back window glass spacer onto the back door glass, as shown in the illustration.

Standard Dimension:

NOTICE:
* RH and LH spacers are different parts.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
10. INSTALL NO. 1 BACK WINDOW GLASS SPACER

HINT
Use the same procedure for the No. 1 spacer and No. 2 spacer.

11. INSTALL NO.1 BACK WINDOW LOWER MOULDING

(a) Apply Primer G to the installation part of a new NO. 1 back window lower moulding.

Standard Dimension:

HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new NO. 1 back window lower moulding onto the back door glass, as shown in the illustration.

Standard Dimension:

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
12. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING LH

(a) Apply Primer G to the installation part of a new NO. 1 back window outside moulding LH.

Standard Dimension:

HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new NO. 1 back window outside moulding LH onto the back door glass, as shown in the illustration.

Standard Dimension:

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
13. INSTALL NO. 1 BACK WINDOW OUTSIDE MOULDING RH

HINT
Use the same procedure for the LH side and RH side.

14. INSTALL NO. 1 BACK DOOR GLASS ADHESIVE DAM

(a) Apply Primer G to the installation part of a new NO. 1 back door glass adhesive dam.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

(b) Install the new NO. 1 back door glass adhesive dam onto the back door glass, as shown in the illustration.

Standard Dimension:

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
15. INSTALL BACK DOOR GLASS

(a) Using a brush, coat the installation surface on the vehicle body with Primer M.

Standard Dimension:

NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
* Apply Primer G onto the ceramic notches.
* If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:

HINT
After cutting off the tip, use all the adhesive within the time described in the table below.

Usage Time Frame:

(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the back door glass as shown in the illustration.

Standard Dimension:

(d) Install the back door glass.

(1) Using suction cups, engage the 2 clips to install the back door glass.

NOTICE:
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back door glass.
(2) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

HINT
Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.

(3) Using a scraper, remove any excess or protruding adhesive.

HINT
Apply adhesive onto the glass rim.

(4) Hold the back door glass using protective tape until applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle within the time described in the table below.

Minimum Time:

(e) Connect the 2 connectors.

16. INSPECT FOR LEAK AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

17. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Install the rear wiper motor assembly Installation.

18. INSTALL REAR WIPER MOTOR GROMMET (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Install the rear wiper motor grommet Installation.

19. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Install the rear wiper arm and blade assembly Installation.

20. INSTALL REAR WIPER ARM HEAD CAP (w/ Rear Wiper)

(a) for Back Door Glass:

(1) Install the rear wiper arm head cap Installation.

21. INSTALL REAR SPOILER ASSEMBLY Installation

22. INSTALL BACK DOOR TRIM BOARD Reassembly

23. INSTALL BACK DOOR TRIM BOARD ASSEMBLY Reassembly

24. INSTALL BACK DOOR SIDE GARNISH LH Reassembly

25. INSTALL BACK DOOR SIDE GARNISH RH Reassembly

26. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY Reassembly