Installation
BRAKE (REAR): REAR BRAKE: INSTALLATION
HINT
* Use the same procedure for the LH side and RH side.
* The following procedure is for the LH side.
1. INSTALL REAR DISC
(a) Align the matchmarks of the disc and axle hub, and install the disc.
NOTICE:
When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.
2. INSTALL REAR DISC BRAKE CYLINDER MOUNTING
(a) Install the rear disc brake cylinder mounting to the axle beam with the 2 bolts.
Torque : 57 Nm (585 kgf-cm, 42 ft-lbf)
3. INSTALL REAR DISC BRAKE BUSHING DUST BOOT
(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
HINT
Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
(b) Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
4. INSTALL REAR DISC BRAKE PAD GUIDE PIN
(a) Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the 2 rear disc brake pad guide pins.
(b) Install the 2 rear disc brake pad guide pins to the rear disc brake cylinder mounting.
5. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
(a) Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.
NOTICE:
Be sure to install each rear disc brake pad support plate in the correct position and direction.
6. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM
(a) Apply disc brake grease to the back plate of the rear disc brake pads.
(b) Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.
NOTICE:
* When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
* Apply disc brake grease to the area that contacts the anti-squeal shim.
* Disc brake grease may seep out slightly from the areas where the anti-squeal shims are installed.
* Make sure that disc brake grease is not applied onto the lining surface.
7. INSTALL REAR DISC BRAKE PAD
(a) Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
NOTICE:
There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.
(b) Install the 2 anti-squeal springs to the rear disc brake pads.
NOTICE:
* When replacing the rear disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.
* Be sure to install the anti-squeal springs into the rear disc brake pad installation holes as far as they will go.
8. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
(a) To compensate for pad wear when reusing the pad, use SST to turn the piston to the position where the protrusion on the pad lines up properly with the piston groove.
SST : 09960-10010
09963-00400
NOTICE:
Place the disc between the 2 brake pads and determine the piston return value.
(b) Hold the rear disc brake cylinder pad guide pin, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
Torque : 34 Nm (350 kgf-cm, 25 ft-lbf)
NOTICE:
* Install the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.
* Be sure that the anti-squeal springs are installed to the rear disc brake pads.
9. CONNECT REAR FLEXIBLE HOSE
(a) Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
Torque : 33 Nm (340 kgf-cm, 25 ft-lbf)
HINT
Install the flexible hose lock securely into the lock hole in the disc brake cylinder.
10. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
(a) Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
HINT
Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.
(b) Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
11. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
HINT
Perform this step only when the Techstream cannot prohibit brake control.
12. CONNECT CONNECTOR
HINT
Perform the following step only when the Techstream cannot prohibit brake control.
(a) Connect the connector to the brake booster with master cylinder assembly.
NOTICE:
* Make sure that the connector can be connected smoothly. Do not allow water, oil or dirt to enter.
* Make sure that the connector lock is locked securely.
13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
HINT
Perform this step only when the Techstream cannot prohibit brake control.
14. BLEED BRAKE LINE Service and Repair
15. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE
HINT
If the brake control has been disabled, make sure to perform initialization and calibration of the linear solenoid valve Initialization.
16. ADJUST PARKING BRAKE
HINT
Adjustments
17. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation
18. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation
19. INSTALL FRONT DOOR SCUFF PLATE LH Installation
20. INSTALL REAR WHEEL
Torque : 103 Nm (1050 kgf-cm, 76 ft-lbf)