Disassembly

LIGHTING (EXT): HEADLIGHT ASSEMBLY: DISASSEMBLY

1. REMOVE NO. 1 HEADLIGHT BULB

(a) Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.





NOTICE:
Do not touch the bulb glass.

2. REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight)

(a) Turn the No. 2 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.





NOTICE:
Do not touch the bulb glass.

3. REMOVE FRONT SIDE MARKER LIGHT BULB (for Halogen Headlight)

(a) Turn the front side marker light bulb and front side marker light socket in the direction indicated by the arrow shown in the illustration, and remove them as a unit.





(b) Remove the front side marker light bulb from the front side marker light socket.

4. REMOVE FRONT SIDE MARKER LIGHT BULB (for LED Headlight)

(a) Turn the front side marker light bulb and headlight cord in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.





(b) Remove the front side marker light bulb from the front side marker light socket.

5. REMOVE CLEARANCE LIGHT BULB

(a) Turn the clearance light bulb and headlight cord in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.





(b) Remove the clearance light bulb from the clearance light socket.

6. REMOVE HEADLIGHT CORD (for Halogen Headlight)

(a) Disengage the 2 clamps and remove the headlight cord.





7. REMOVE HEADLIGHT LEVELING MOTOR (for LED Headlight)

(a) Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.





(b) Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to release it.

HINT
When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction indicated by the arrow (2) shown in the illustration.

(c) Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.





(d) Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

8. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING (for LED Headlight)

(a) Remove the headlight leveling motor base packing.

NOTICE:
After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

9. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for LED Headlight)

(a) Remove the 4 screws and disconnect the headlight light control ECU sub-assembly.





(b) Disconnect the 2 connectors and remove the headlight light control ECU sub-assembly.





10. REMOVE HEADLIGHT GASKET (for LED Headlight)

(a) Remove the headlight gasket.

NOTICE:
After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.