Installation

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE PEDAL STROKE SENSOR: INSTALLATION

NOTICE:
While the battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the battery is connected.

1. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY

NOTICE:
Do not drop the brake pedal stroke sensor assembly. If the brake pedal stroke sensor assembly has been dropped, replace the brake pedal stroke sensor assembly with a new one.

(a) When installing a new brake pedal stroke sensor assembly:

NOTICE:
Do not break the brake pedal stroke sensor assembly lever set pin before installing the brake pedal stroke sensor assembly with the bolts. If the brake pedal stroke sensor assembly lever set pin breaks while tightening a bolt, do not use that brake pedal stroke sensor assembly.

(1) Temporarily install a new brake pedal stroke sensor assembly with the 2 nuts.

NOTICE:
* Engage the brake pedal stroke sensor assembly lever with the brake pedal groove.
* Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.
* Check that the tip of the brake pedal stroke sensor assembly lever is protruding from the brake pedal groove.
2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

HINT
Refer to the instructions for installation of the Brake Pedal Support Assembly Installation

3. INSPECT AND ADJUST BRAKE PEDAL Installation

4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

(a) When installing a new brake pedal stroke sensor assembly:

(1) Fully tighten a new brake pedal stroke sensor assembly with the 2 nuts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

(2) Firmly depress the brake pedal and break the brake pedal stroke sensor assembly lever set pin.

(3) Remove the broken lever set pin.

(b) When reusing the brake pedal stroke sensor assembly:

(1) Connect the cable to the negative (-) battery terminal.

(2) Connect the Techstream to the DLC3.

(3) Turn the power switch on (IG).

(4) Turn the Techstream on.

(5) Enter the following menus: Chassis / ABS/VSC/ TRAC / Data List.

(6) Reading the value of the brake pedal stroke sensor assembly shown in the Data List, turn the brake pedal stroke sensor assembly slowly to the right and left to adjust the output voltage to the standard voltage.

Standard Voltage:

(7) Tighten the 2 nuts.

Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
Do not depress the brake pedal after turning the power switch on (IG).

(8) Turn the power switch off.

(9) Disconnect the Techstream.

5. CHECK AND CLEAR DTC

(a) Check and clear the DTCs Reading and Clearing Diagnostic Trouble Codes.

6. PERFORM LINEAR VALVE OFFSET LEARNING

(a) Perform linear valve offset learning Initialization.