Reassembly

ENGINE HOOD / DOOR: REAR DOOR: REASSEMBLY

HINT
* Use the same procedures for the RH side and LH side.
* The procedures listed below are for the LH side.
* A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.
1. INSTALL CUSHION

2. INSTALL REAR DOOR LOCK CHILD PROTECTION COVER LH

3. INSTALL REAR DOOR WEATHERSTRIP LH

(a) Attach the 18 clips to install the weatherstrip.





4. INSTALL REAR DOOR CHECK ASSEMBLY LH

(a) Apply MP grease to the sliding areas of the door check.





(b) Install the door check to the door panel with the 2 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf for bolt A)

(c) Apply adhesive to the bolt.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(d) Install the door check to the body panel with the bolt.

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf for bolt B)

5. INSTALL REAR DOOR OUTSIDE HANDLE FRONT PAD LH

(a) Attach the 2 claws to install the pad.





6. INSTALL REAR DOOR OUTSIDE HANDLE REAR PAD

(a) Attach the 2 claws to install the pad.





7. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

(a) Install the outside handle frame release plate.

(b) Attach the claw and clip to install the frame.





(c) Install the protector and screw.





Torque : 2.0 Nm (20 kgf-cm, 18 in-lbf)

8. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

(a) Install the handle by pushing and sliding it in the direction indicated by the arrows in the illustration.





9. INSTALL REAR DOOR OUTSIDE HANDLE COVER LH

(a) Using a T30 "TORX" socket, install the cover with the screw.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

10. INSTALL REAR DOOR LOCK ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating areas of the rear door lock.

(b) Install the 2 cables as shown in the illustration.





(c) Attach the 4 claws to close the 2 covers.





(d) Install a new door lock wire harness packing.





NOTICE:
* When reinstalling the door lock, always use new packing.
* Do not allow grease or dirt to contaminate the gap between the door panel and packing.
* Old or damaged packing cannot effectively protect against water which can damage the door lock.
(e) Connect the outside handle frame release plate into the door lock, and then set it to the door panel.





NOTICE:
Make sure that the plate is securely engaged with the lock.

(f) Apply adhesive to the threads of the 3 screws.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

(g) Using a T30 "TORX" socket, install the door lock with the 3 screws.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(h) Connect the connector.

11. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

(a) Using a T25 "TORX" driver, install the motor with the 3 screws.





Torque : 5.4 Nm (55 kgf-cm, 49 in-lbf)

12. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

(a) Apply MP grease to the sliding and rotating areas of the window regulator.





NOTICE:
Do not apply grease to the spring of the window regulator.

(b) Install the regulator with the 4 bolts.





Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

NOTICE:
Be careful not to drop the window regulator as it may become damaged.

(c) Connect the connector.

13. INSTALL REAR DOOR GLASS SUB-ASSEMBLY LH

(a) Insert the door glass into the door panel as shown in the illustration. Then install the lower end of the door glass to the window regulator by sliding it in the direction of the arrow in the illustration.





14. INSTALL REAR DOOR QUARTER WINDOW GLASS LH

(a) Install the quarter window glass to the quarter window weatherstrip.





(b) Install the quarter window glass (with weatherstrip) to the door panel.

NOTICE:
Be careful not to damage the glass.

15. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY LH

(a) Partially remove the rear door weatherstrip.





HINT
It is not necessary to fully remove the rear door weatherstrip. Install the screw on the inner side of the rear door weatherstrip.

(b) Install the division bar with the 2 bolts and screw.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

16. INSTALL REAR DOOR GLASS RUN LH

17. INSTALL REAR DOOR BELT MOULDING ASSEMBLY LH

18. INSTALL REAR DOOR SERVICE HOLE COVER LH

(a) Apply butyl tape to the door panel, then install a new rear door service hole cover as shown in the illustration.





NOTICE:
* When installing the service hole cover, pull out the links and connectors through the service hole cover.
* There should be no wrinkles or folds after attaching the service hole cover.
* After attaching the service hole cover, check the sealing quality.
(b) Connect each connector.

19. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH

(a) Connect the 2 cables to the inside handle.





20. INSTALL REAR NO. 1 SPEAKER ASSEMBLY Installation

21. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

(a) Attach the 6 claws to install the weatherstrip inner.

(b) Attach the 2 claws to install the inside handle.





(c) Attach the 8 clips to install the trim board.





(d) Install the 3 screws.

(e) Attach the 3 claws to install the door inside handle bezel plug.





(f) Attach the 12 claws to install the door assist grip cover.





22. INSTALL REAR DOOR ARMREST BASE UPPER PANEL LH

(a) Attach the 2 claws and install the power window regulator switch to the panel.





(b) Connect the switch connector.

(c) Attach the clip and 5 claws to install the panel (with the switch).





23. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL