Installation

2AR-FE FUEL: FUEL PUMP: INSTALLATION

1. INSTALL FUEL PUMP ASSEMBLY

(a) Connect the fuel pump connector.

(b) Install the fuel pump spacer to the fuel pump assembly.

(c) Apply gasoline to a new O-ring and install the O-ring to the fuel filter.

(d) Attach the 5 claws to the holes to install the fuel pump.

2. INSTALL NO. 1 FUEL SUCTION SUPPORT

(a) Attach the 2 claws to the holes to install the No. 1 fuel suction support.

3. INSTALL NO. 1 FUEL SUB-TANK

(a) Apply gasoline to a new O-ring and install it to the jet pump.

(b) Install the jet pump while aligning it with the installation position on the No. 1 fuel sub-tank.

(e) Connect the wire harness.

(f) for TMC Made:

Install the springs to the fuel suction plate shafts, and then install them to the No. 1 fuel sub-tank.

(g) for TMMC Made:

Install the spring to the fuel suction plate shaft, and then install it to the No. 1 fuel sub-tank.

(h) Using needle-nose pliers, install a new E-ring.

HINT
Slightly lower the fuel suction plate to install the E-ring.

4. INSTALL FUEL SUCTION WITH PUMP ASSEMBLY

(a) Install a new gasket onto the fuel suction plate.

(b) Connect the fuel hose with the paint mark facing towards the top of the vehicle, and then secure the clip.

(c) Install the fuel suction with pump into the fuel tank.

NOTICE:
Do not damage the fuel suction with pump.

5. INSTALL FUEL TANK VENT TUBE SET PLATE

(a) Install the set plate and tube clamp with the 8 bolts.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

6. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Connect the fuel main tube with the tube joint clip.

NOTICE:

* Check that there are no scratches or foreign matter on the connecting parts.
* Check that the fuel tube joint is inserted securely.
* Check that the fuel tube joint clip is on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tube joint cannot be pulled off.
* Be careful not to damage the clip. If the clip is damaged, replace it.
7. INSTALL FUEL TANK ASSEMBLY

(a) Install the fuel tank assembly Installation.