Disassembly

U241E AUTOMATIC TRANSAXLE: FORWARD CLUTCH: DISASSEMBLY

1. INSPECT PACK CLEARANCE OF FORWARD CLUTCH Forward Clutch

2. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

(a) Using a screwdriver, remove the snap ring.





(b) Remove the flange, 5 discs and 5 plates.





3. INSPECT FORWARD MULTIPLE DISC CLUTCH DISC Forward Clutch

4. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the spring retainer and compress the return spring with a press.





SST : 09350-32014

09351-32070

(b) Using a snap ring expander, remove the snap ring.

(c) Remove the piston return spring.





5. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY Forward Clutch

6. REMOVE FORWARD CLUTCH PISTON SUB-ASSEMBLY

(a) Place the forward clutch drum onto the oil pump.





(b) Holding the forward clutch piston with your hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil pump to remove the forward clutch piston.

HINT
When the piston is slanted and cannot be removed, remove it by pushing down the protruding side and applying compressed air again, or using need-nose pliers (with its tips wrapped in tape).

7. REMOVE FORWARD CLUTCH PISTON O-RING

(a) Remove the 2 O-rings.





8. INSPECT FORWARD CLUTCH PISTON SUB-ASSEMBLY Forward Clutch

9. REMOVE INPUT SHAFT OIL SEAL RING