Part 3

U660F AUTOMATIC TRANSMISSION / TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY

54. INSTALL TRANSAXLE CASE GASKET

(a) Coat 2 new gaskets with ATF and install them to the transaxle case.





55. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Install the valve body assembly to the transaxle case with the 11 bolts.





Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)





NOTICE:
* When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and transaxle case to interfere with each other.
* Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.
* First, temporarily tighten the bolts marked by *1 in the illustration because they are positioning bolts.

56. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF and install it to the oil strainer assembly.

Text in Illustration:

NOTICE:
Ensure that the O-ring is not twisted or pinched.

(b) Install the oil strainer assembly to the valve body assembly with the 2 bolts.





Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

57. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets in the automatic transaxle oil pan sub-assembly.

Text in Illustration:

(b) Apply adhesive to the 18 bolts.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

NOTICE:
* In order to ensure proper sealing of the transmission pan bolts, apply adhesive to the bolts and install them within 10 minutes of adhesive application.
* Completely remove any oil or grease from the contact surfaces of the transaxle case and oil pan sub-assembly with the gasket before installation.
(c) Install the automatic transaxle oil pan sub-assembly and a new gasket to the transaxle case with the 18 bolts.





Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)

(d) Using a hexagon wrench (6 mm), install the No. 1 oil filler tube to the automatic transaxle assembly.





Torque : 1.7 Nm (17 kgf-cm, 15 in-lbf)

(e) Using a hexagon wrench (6 mm), install the overflow plug and a new gasket to the oil pan sub-assembly.





Torque : 40 Nm (408 kgf-cm, 30 ft-lbf)

58. INSTALL NO. 1 TRANSAXLE CASE PLUG

(a) Install 3 new gaskets to the 3 hexagon bolts.

(b) Apply adhesive to the 3 hexagon bolts.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

NOTICE:
In order to ensure proper sealing of the hexagon bolts, apply adhesive to the bolts and install them within 10 minutes of adhesive application.

(c) Using a hexagon wrench (6 mm), install the 3 hexagon bolts to the transaxle housing with the gaskets.





Torque : 17 Nm (173 kgf-cm, 12 ft-lbf)

(d) Coat 3 new O-rings with ATF and install them to the 3 No. 1 transaxle case plugs.





(e) Install the 3 No. 1 transaxle case plugs to the transaxle case.

Torque : 7.4 Nm (75 kgf-cm, 65 in-lbf)

59. INSTALL OIL COOLER TUBE UNION (INLET OIL COOLER UNION)

(a) Coat a new O-ring with ATF and install it to the oil cooler tube union (inlet oil cooler union).





(b) Install the oil cooler tube union (inlet oil cooler union) to the transaxle case as shown in the illustration.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

60. INSTALL OIL COOLER TUBE UNION (OUTLET OIL COOLER UNION)

(a) Coat a new O-ring with ATF and install it to the oil cooler tube union (outlet oil cooler union).





(b) Install the oil cooler tube union (outlet oil cooler union) to the transaxle case.

Torque : 27 Nm (275 kgf-cm, 20 ft-lbf)

61. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

(a) Align the protrusions of the park/neutral position switch.

Text in Illustration:

(b) Install the park/neutral position switch to the control shaft with the 2 bolts.





Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* Before installing the park/neutral position switch, remove any dirt or rust on the control shaft. Be sure to install the switch straight along the shaft while being careful not to deform the plate spring that supports the shaft. If the plate spring is deformed, the park/neutral position switch cannot be reinstalled correctly.
* After installing the park/neutral position switch, confirm that the 2 protrusions on the switch are aligned.
(c) Install the control shaft lever to the control shaft with the washer and nut.





Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

62. INSTALL BREATHER PLUG HOSE

(a) Coat a new O-ring with ATF and install it to the No. 2 breather plug (ATM).

Text in Illustration:

(b) Install the No. 1 breather plug (ATM) and No. 2 breather plug (ATM) to the breather plug hose.

(c) Install the breather plug hose to the transaxle case.