Removal

C59 MANUAL TRANSMISSION / TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

2. REMOVE FRONT WIPER ARM HEAD CAP Removal

3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

5. REMOVE HOOD TO COWL TOP SEAL Removal

6. REMOVE COWL TOP VENTILATOR LOUVER RH Removal

7. REMOVE COWL TOP VENTILATOR LOUVER LH Removal

8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

9. REMOVE OUTER COWL TOP PANEL Removal

10. REMOVE HOOD SUB-ASSEMBLY

(a) Disconnect the 2 washer hose clamps and washer hose.





(b) Remove the 4 bolts and hood sub-assembly.





11. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

12. REMOVE FRONT WHEELS

13. REMOVE ENGINE UNDER COVER LH

14. REMOVE ENGINE UNDER COVER RH

15. DRAIN MANUAL TRANSAXLE OIL Service and Repair

16. REMOVE NO. 2 CYLINDER HEAD COVER Removal

17. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

18. REMOVE AIR CLEANER CASE Removal

19. REMOVE BATTERY Removal

20. REMOVE BATTERY CARRIER Removal

21. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

(a) Remove the 2 clips and disconnect the 2 transmission control cables from the control cable bracket*1.





(b) Remove the 2 clips and disconnect the 2 transmission control cables from the manual transaxle*2.

22. SEPARATE CLUTCH RELEASE CYLINDER ASSEMBLY Removal

23. DISCONNECT WIRE HARNESS AND CONNECTOR

(a) Disconnect the back-up light switch connector.





(b) Disconnect the wire harness clamp.





(c) Remove the bolt and disconnect the wire harness.

24. SECURE STEERING WHEEL Removal

25. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal

26. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal

27. DISCONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY Removal

28. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

29. REMOVE FRONT AXLE SHAFT NUT LH Removal

30. REMOVE FRONT AXLE SHAFT NUT RH Removal

31. DISCONNECT FRONT SPEED SENSOR LH Removal

32. DISCONNECT FRONT SPEED SENSOR RH Removal

33. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal

34. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH Removal

35. SEPARATE TIE ROD END SUB-ASSEMBLY LH Removal

36. SEPARATE TIE ROD END SUB-ASSEMBLY RH Removal

37. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Removal

38. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH Removal

39. SEPARATE FRONT AXLE ASSEMBLY LH Removal

40. SEPARATE FRONT AXLE ASSEMBLY RH Removal

41. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal

42. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal

43. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH Removal

44. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING RH Removal

45. INSTALL ENGINE HANGER Removal

46. SUSPEND ENGINE ASSEMBLY

(a) Attach the sling device to the engine hangers and chain block.

47. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Removal

48. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY Removal

49. REMOVE FRONT ENGINE MOUNTING INSULATOR Removal

50. REMOVE STARTER ASSEMBLY Removal

51. SUPPORT MANUAL TRANSAXLE ASSEMBLY

(a) Support the manual transaxle with a transmission jack.

52. REMOVE MANUAL TRANSAXLE ASSEMBLY

(a) Remove the through bolt and nut, then separate the engine mounting insulator LH.





(b) Tilt the manual transaxle downward.

NOTICE:
Be careful that the rear side of the engine assembly does not come into contact with the body.

(c) Remove the 4 bolts and the engine mounting bracket LH.





(d) Remove the 7 bolts and the manual transaxle.





53. REMOVE CONTROL CABLE BRACKET

(a) Remove the 2 bolts and the control cable bracket.





54. REMOVE FRONT ENGINE MOUNTING BRACKET

(a) Remove the 3 bolts and the front engine mounting bracket.





55. REMOVE REAR ENGINE MOUNTING INSULATOR Removal

56. REMOVE REAR ENGINE MOUNTING BRACKET

(a) Remove the 3 bolts and the rear engine mounting bracket.