Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Disassembly





2GR-FE STARTING: STARTER: DISASSEMBLY

1. REMOVE MAGNETIC SWITCH ASSEMBLY





Remove the nut and disconnect the lead wire from the magnetic switch assembly.





Remove the 2 screws holding the magnetic switch assembly to the starter drive housing assembly.

(a) Remove the magnetic switch assembly.

(b) Remove the return spring and plunger from the starter drive housing assembly.

2. REMOVE STARTER YOKE ASSEMBLY





Remove the 2 through-bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.

3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY





Remove the starter commutator end frame assembly from the starter yoke assembly.

4. REMOVE STARTER ARMATURE PLATE





Remove the starter armature plate from the starter yoke assembly.

5. REMOVE STARTER COMMUTATOR END FRAME COVER





Using a screwdriver, pry out the starter commutator end frame cover.

6. REMOVE STARTER ARMATURE ASSEMBLY





Using snap ring pliers, remove the snap ring and plate washer.

(a) Remove the starter armature assembly from the starter commutator end frame assembly.

7. REMOVE PLANETARY GEAR





Remove the 3 planetary gears from the starter drive housing assembly.