Installation

REAR SUSPENSION: REAR SUSPENSION MEMBER: INSTALLATION

1. INSTALL HOLE PLUG

(a) Install the 4 hole plugs to the rear suspension member sub-assembly.

2. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION LH

(a) Temporarily install a new rear suspension member body mounting front cushion LH to the position shown in the illustration.





Text in Illustration





(b) Using SST and a press, install the rear suspension member body mounting front cushion LH to the rear suspension member sub-assembly.





SST : 09710-30012

09710-04061

SST : 09950-60010

09951-00650

SST : 09950-70010

09951-07100

HINT
Slowly press in the rear suspension member body mounting front cushion LH.

(c) While observing from the side, press in the rear suspension member body mounting front cushion LH until there is no clearance between the rear suspension member body mounting front cushion LH and the rear suspension member sub-assembly as shown in the illustration.





NOTICE:
Do not press the rear suspension member excessively, or it will easily deform.

3. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION RH

(a) Temporarily install a new rear suspension member body mounting front cushion RH to the position shown in the illustration.





Text in Illustration





(b) Using SST and a press, install the rear suspension member body mounting front cushion RH to the rear suspension member sub-assembly.





SST : 09710-30012

09710-04061

SST : 09950-60010

09951-00650

SST : 09950-70010

09951-07100

HINT
Slowly press in the rear suspension member body mounting front cushion RH.

(c) While observing from the side, press in the rear suspension member body mounting front cushion RH until there is no clearance between the rear suspension member body mounting front cushion RH and the rear suspension member sub-assembly as shown in the illustration.





NOTICE:
Do not press the rear suspension member excessively, or it will easily deform.

4. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for LH Side)

(a) Temporarily install a new rear suspension member body mounting rear cushion (LH side) to the position shown in the illustration.





Text in Illustration





(b) Using SST and a press, install the rear suspension member body mounting rear cushion (LH side) to the rear suspension member sub-assembly.





SST : 09710-30012

09710-04061

SST : 09950-60010

09951-00650

SST : 09950-70010

09951-07100

HINT
Slowly press in the rear suspension member body mounting rear cushion.

(c) While observing from the side, press in the rear suspension member body mounting rear cushion (LH side) until there is no clearance between the rear suspension member body mounting rear cushion (LH side) and the rear suspension member sub-assembly as shown in the illustration.





NOTICE:
Do not press the rear suspension member excessively, or it will easily deform.

5. INSTALL REAR SUSPENSION MEMBER BODY MOUNTING REAR CUSHION (for RH Side)

HINT
Perform the same procedure as the LH side.

6. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

7. INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

8. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

9. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

10. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) w/ Member Cushion:

(1) Install 2 new differential support member cushions and 2 new differential support member upper stoppers to the rear suspension member sub-assembly.

(b) Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools.





Text in Illustration





NOTICE:
* Make sure to secure the rear suspension member sub-assembly to prevent it from dropping.
* Use the attachments to keep the rear suspension member sub-assembly level.

(c) Raise the rear suspension member sub-assembly until there is no clearance between the rear suspension member sub-assembly and the vehicle body.

NOTICE:
When raising the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed on the vehicle.

(d) Install the rear suspension member sub-assembly, rear suspension member lower stopper sub-assembly LH and rear suspension member lower stopper sub-assembly RH with the 4 nuts.





Nut A - Torque : 55 Nm (561 kgf-cm, 41 ft-lbf)

Nut B - Torque : 38 Nm (387 kgf-cm, 28 ft-lbf)

(e) Install the rear suspension member sub-assembly and 2 rear suspension member lower stoppers with the 2 bolts.





Torque : 55 Nm (561 kgf-cm, 41 ft-lbf)

NOTICE:
Be sure to install the rear suspension member sub-assembly with the rear suspension member lower stoppers in the correct direction, as shown in the illustration.

11. INSTALL NO. 3 EXHAUST PIPE SUPPORT BRACKET

(a) Install the No. 3 exhaust pipe support bracket to the rear suspension member sub-assembly with the 2 bolts.

Torque : 33 Nm (337 kgf-cm, 24 ft-lbf)

12. INSTALL JACK UP BRACKET (for 2GR-FE)

(a) Install the jack up bracket to the rear suspension member sub-assembly with the 2 bolts.

Torque : 39 Nm (398 kgf-cm, 29 ft-lbf)

13. INSTALL REAR SUSPENSION MEMBER DAMPER (w/ Dynamic Damper)

(a) Install the rear suspension member damper to the rear suspension member sub-assembly with the 2 bolts.





Text in Illustration





Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)

14. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

15. CONNECT REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

16. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

17. CONNECT REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

18. STABILIZE SUSPENSION Installation

19. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH Installation

20. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

21. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH Installation

22. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

23. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)

Installation

24. INSTALL REAR STABILIZER BAR Installation

25. CONNECT REAR STABILIZER LINK ASSEMBLY LH

(a) Connect the rear stabilizer link assembly LH to the rear stabilizer bar with nut.

Torque : 39 Nm (400 kgf-cm, 29 ft-lbf)

If the ball joint turns together with the nut, use a hexagon wrench to hold the stud.

26. CONNECT REAR STABILIZER LINK ASSEMBLY RH

HINT
Perform the same procedure as the LH side.

27. INSTALL CENTER EXHAUST PIPE ASSEMBLY

* for 2GR-FE: Installation

* for 2AR-FE: Installation

28. INSTALL NO. 2 FLOOR UNDER COVER (w/ Floor Under Cover) Installation

29. INSTALL NO. 1 FLOOR UNDER COVER Installation

30. INSTALL REAR WHEELS

Torque : 103 Nm (1049 kgf-cm, 76 ft-lbf)

31. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Rear Wheel Alignment

32. HEIGHT CONTROL SENSOR SIGNAL INITIALIZE (w/ Height Control Sensor)

Initialization

33. ADJUST HEADLIGHT AIMING (w/ Height Control Sensor)

Adjustments