Installation

2AR-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION

HINT
Perform "Inspection After Repair" after replacing the engine assembly Programming and Relearning.

1. INSTALL IGNITION COIL ASSEMBLY Installation

2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Installation

3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY Installation

4. INSTALL KNOCK CONTROL SENSOR Installation

5. INSTALL SENSOR WIRE

(a) Install the sensor wire with the bolt.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(b) Connect the knock control sensor connector.

6. INSTALL INTAKE MANIFOLD Installation

7. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation

8. INSTALL UNION TO CONNECTOR TUBE HOSE Installation

9. CONNECT NO. 2 VENTILATION HOSE Installation

10. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS) Installation

11. INSTALL WATER BY-PASS HOSE

(a) Install the No. 1 and No. 2 water by-pass hoses.





12. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY Installation

13. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

(a) Install the bracket with the 4 bolts.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

14. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Installation

15. INSTALL EGR INLET EXHAUST MANIFOLD PLATE (for PZEV) Installation

16. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (except PZEV) Installation

17. INSTALL NO. 2 MANIFOLD STAY Installation

18. INSTALL MANIFOLD STAY Installation

19. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

(a) Apply a light coat of engine oil to a new O-ring.





(b) Install the O-ring to the engine oil level dipstick guide.

(c) Install the engine oil level dipstick guide with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(d) Install the engine oil level dipstick.

20. INSTALL ENGINE HANGERS

(a) Install the 2 engine hangers with the 4 bolts as shown in the illustration.





Part No.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

(b) Attach an engine sling device and hang the engine with the chain block.