Installation
2AR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: INSTALLATION
1. INSTALL INTAKE MANIFOLD
(a) Install the wire harness clamp bracket with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Connect the 2 vacuum hoses and check that the No. 1 check valve is installed as shown in the illustration.
Text in Illustration
(c) Check the tumble control valves.
NOTICE:
The tumble control valves may be damaged if they are not closed before installing the intake manifold.
HINT
Connect the battery to the terminals of the actuator to operate the motor and close the valves Intake System.
(d) Install a new intake manifold gasket to the intake manifold.
(e) Install the intake manifold by tightening the 6 bolts in the sequence shown in the illustration.
Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
(f) Connect the intake air control actuator connector and 2 wire harness clamps.
(g) Install the wire harness clamp with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(h) Install the wire harness clamp bracket with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(i) Connect the 3 wire harness clamps and connector.
(j) Connect the fuel vapor feed hose.
(k) Install the 2 wire harness clamp brackets with the 2 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation
3. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
4. CONNECT UNION TO CONNECTOR TUBE HOSE
(a) Connect the union to connector tube hose to the intake manifold.
5. CONNECT NO. 2 VENTILATION HOSE
(a) Connect the No. 2 ventilation hose to the intake manifold.
6. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)
(a) Install the vacuum switching valve assembly with the bolt.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Connect the 2 vacuum hoses and connector.
(c) Connect the union to connector tube hose and wire harness clamp.
7. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY
Installation
8. INSTALL FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY Installation
9. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Installation
10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
11. INSPECT FOR FUEL LEAK Fuel System