Removal

HYBRID / BATTERY CONTROL: HV RELAY ASSEMBLY: REMOVAL

1. PRECAUTION

Service Precautions

2. REMOVE SERVICE PLUG GRIP

Removal

3. REMOVE CONNECTOR COVER ASSEMBLY Removal

4. CHECK TERMINAL VOLTAGE Removal

5. INSTALL CONNECTOR COVER ASSEMBLY Installation

6. REMOVE REAR SEAT CUSHION ASSEMBLY Removal

7. REMOVE REAR SEAT CUSHION LOCK HOOK Removal

8. REMOVE REAR SEATBACK ASSEMBLY RH Removal

9. REMOVE NO. 2 ROOM PARTITION COVER Removal

10. REMOVE REAR SEATBACK ASSEMBLY LH Removal

11. REMOVE REAR SIDE SEATBACK ASSEMBLY LH Removal

12. REMOVE REAR SIDE SEATBACK ASSEMBLY RH Removal

13. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP LH Removal

14. DISCONNECT REAR DOOR OPENING TRIM WEATHERSTRIP RH Removal

15. DISCONNECT REAR SEAT OUTER BELT ASSEMBLY (for LH Side) Removal

16. DISCONNECT REAR SEAT OUTER BELT ASSEMBLY (for RH Side) Removal

17. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH Removal

18. DISCONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH Removal

19. REMOVE ROOF SIDE INNER GARNISH LH Removal

20. REMOVE ROOF SIDE INNER GARNISH RH Removal

21. REMOVE CENTER STOP LIGHT SET Removal

22. REMOVE CHILD RESTRAINT SEAT TETHER ANCHOR COVER Removal

23. REMOVE REAR SEAT SHOULDER BELT COVER Removal

24. REMOVE PACKAGE TRAY TRIM PANEL ASSEMBLY Removal

25. REMOVE NO. 1 ROOM PARTITION BOARD Removal

26. REMOVE NO. 4 HYBRID BATTERY SHIELD PANEL

CAUTION:
Wear insulated gloves.

(a) Using the service plug grip, remove the battery cover lock striker.

Text in Illustration

HINT
Insert the projecting part of the service plug grip, and turn the button of the battery cover lock striker counterclockwise to release the lock.

(b) Remove the bolt, 2 nuts and No. 4 hybrid battery shield panel.

27. DISCONNECT NO. 4 FLOOR WIRE

CAUTION:
Wear insulated gloves.

NOTICE:
Insulate the disconnected connectors with insulating tape.

(a) Disconnect the 2 connectors shown in the illustration.

(b) Disconnect the shielded wire ground and No. 4 floor wire.

28. REMOVE NO. 1 HYBRID BATTERY SHIELD SUB-ASSEMBLY

CAUTION:
Wear insulated gloves.

(a) Disconnect the connector and wire harness clamp.

(b) Remove the bolt, 3 nuts and No. 1 hybrid battery shield sub-assembly.

29. REMOVE HYBRID BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:
Wear insulated gloves.

NOTICE:
Insulate the disconnected terminals with insulating tape.

(a) Disengage the claw and disconnect the terminal cover.

(b) Using an insulated tool, remove the 2 bolts.

(d) Remove the 3 bolts and hybrid battery junction block assembly.