Installation
WINDOW / GLASS: QUARTER WINDOW GLASS: INSTALLATION
1. CLEAN QUARTER WINDOW ASSEMBLY
(a) Clean the outer edges of the quarter window assembly with a non-residue solvent.
NOTICE:
* Do not touch the glass surface after cleaning it.
* Be careful not to damage the glass or clips.
2. INSTALL QUARTER WINDOW ASSEMBLY
(a) Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.
Text in Illustration
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
(b) Using a brush or a sponge, apply Primer G to the contact surface of a new quarter window assembly.
Text in Illustration
HINT
If an area other than that specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.
NOTICE:
* To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(c) Apply adhesive to the quarter window assembly.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
Standard Dimension:
(2) Load the sealer gun with cartridge.
(3) Apply adhesive to the quarter window glass as shown in the illustration.
Text in Illustration
Standard Dimension:
(d) Install a new quarter window assembly to the vehicle body.
(1) Engage the 3 clips to install the quarter window glass assembly.
(2) Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Check that the clips are attached to the body correctly.
* Check the clearance between the body and glass.
(3) Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.
HINT
Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.
(4) Using a scraper, remove any excess or protruding adhesive.
HINT
Apply adhesive onto the glass rim.
NOTICE:
Do not drive the vehicle within the time described in the table below.
Minimum Time:
3. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
4. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY Installation
5. INSTALL DECK TRIM SIDE PANEL ASSEMBLY Installation
6. INSTALL NO. 2 ROOM LIGHT ASSEMBLY (for LH Side) Installation
7. INSTALL REAR DECK TRIM COVER (for RH Side) Installation
8. CONNECT REAR SEAT OUTER BELT ASSEMBLY Installation
9. INSTALL FRONT DECK SIDE TRIM COVER Installation
10. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP
for LH Side Installation
for RH Side Installation
11. INSTALL REAR DOOR SCUFF PLATE Installation
12. INSTALL BACK DOOR SCUFF PLATE Installation
13. INSTALL REAR NO. 1 FLOOR BOARD Installation
14. INSTALL FRONT DECK FLOOR BOX Installation
15. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover) Installation
16. INSTALL DECK FLOOR BOX RH (for RH Side) Installation
17. INSTALL REAR DECK FLOOR BOX Installation
18. INSTALL NO. 1 DECK BOARD Installation
19. INSTALL NO. 2 DECK BOARD Installation
20. INSTALL DECK BOARD ASSEMBLY Installation