Part 2

U151E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: DISASSEMBLY - Continued

27. FIX AUTOMATIC TRANSAXLE ASSEMBLY

(a) Fix the transaxle case in place with the oil pump side facing up.

28. INSPECT INPUT SHAFT ENDPLAY Transaxle Unit

29. REMOVE TRANSAXLE HOUSING





(a) Remove the 18 bolts.

(b) Tap on the circumference of the transaxle housing with a plastic-faced hammer to remove the transaxle housing from the transaxle case.

NOTICE:
The differential may be accidentally removed when the transaxle housing is removed.

30. REMOVE OIL PUMP ASSEMBLY

(a) Remove the 7 bolts and oil pump from the transaxle case.





31. REMOVE THRUST NEEDLE ROLLER BEARING

(a) Remove the thrust needle roller bearing from the underdrive planetary gear.





32. REMOVE NO. 2 THRUST BEARING UNDERDRIVE RACE

(a) Remove the thrust bearing race from the underdrive planetary gear.





33. REMOVE DIFFERENTIAL GEAR ASSEMBLY

(a) Remove the differential gear from the transaxle case.





34. REMOVE OVERDRIVE BRAKE GASKET

(a) Remove the 2 overdrive brake gaskets from the transaxle case.





35. REMOVE FORWARD CLUTCH ASSEMBLY

(a) Remove the forward clutch from the transaxle case.





(b) Remove the thrust needle roller bearing from the forward clutch.





36. REMOVE MULTIPLE DISC CLUTCH HUB

(a) Remove the thrust needle roller bearing, multiple disc clutch hub, thrust needle roller bearing and No. 1 thrust bearing race from the transaxle case.





37. INSPECT MULTIPLE DISC CLUTCH HUB Transaxle Unit

38. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Remove the bolt and pawl shaft clamp.





(b) Remove the parking lock pawl shaft.





(c) Push the parking lock pawl.





HINT
Failure to do so will cause interference when the underdrive planetary gear is removed.

(d) Remove the underdrive planetary gear from the transaxle case.





NOTICE:
Make sure that the underdrive planetary gear does not fall out.

39. REMOVE PARKING LOCK PAWL

(a) Remove the spring, pawl pin and parking lock pawl.





40. REMOVE UNDERDRIVE CLUTCH ASSEMBLY

(a) Remove the underdrive clutch, thrust bearing and bearing race from the transaxle case.





41. REMOVE UNDERDRIVE 1-WAY CLUTCH ASSEMBLY

(a) Using a screwdriver, remove the snap ring from the transaxle case.





NOTICE:
Do not apply excessive force when removing the snap ring.

(b) Remove the underdrive 1-way clutch from the transaxle case.





(c) Remove the outer race retainer from the 1-way clutch.





42. REMOVE NO. 2 UNDERDRIVE CLUTCH DISC

(a) Using a screwdriver, remove the snap ring.





NOTICE:
Do not apply excessive force when removing the snap ring.

(b) Remove the flange, 4 discs and 4 plates from the transaxle case.





43. INSPECT NO. 2 UNDERDRIVE CLUTCH DISC Transaxle Unit

44. REMOVE TRANSAXLE REAR COVER SUB-ASSEMBLY

(a) Remove the 11 bolts.





(b) Tap on the circumference of the rear cover with a plastic hammer to remove the transaxle rear cover from the transaxle case.

45. REMOVE NO. 1 TRANSAXLE CASE PLUG

(a) Remove the 4 plugs from the transaxle rear cover.





(b) Remove the 4 O-rings from the 4 plugs.

46. REMOVE REAR CLUTCH OIL SEAL RING OUTER

(a) Remove the 3 rear clutch oil seal rings from the transaxle rear cover.





47. REMOVE NEEDLE ROLLER BEARING

(a) Using SST, remove the bearing from the transaxle rear cover.





SST : 09387-00041

09387-01021

09387-01030

09387-01040

48. REMOVE NO. 1 GOVERNOR APPLY GASKET

(a) Using a screwdriver, remove the 3 apply gaskets.





49. REMOVE BRAKE APPLY TUBE

(a) Remove the bolt, clamp and brake apply tube.





(b) Remove the clutch apply tube.

(c) Remove the brake apply tube from the clamp.

NOTICE:
Do not bend the tubes.

50. REMOVE DIRECT CLUTCH ASSEMBLY

(a) Remove the thrust bearing and the direct clutch from the transaxle case.





51. REMOVE OVERDRIVE DIRECT CLUTCH HUB SUB-ASSEMBLY

(a) Remove the thrust bearing race, thrust bearing and overdrive direct clutch hub from the planetary gear.





52. INSPECT OVERDRIVE DIRECT CLUTCH DRUM SUB-ASSEMBLY Transaxle Unit

53. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY

(a) Remove the rear planetary sun gear from the transaxle case.





(b) Remove the thrust needle roller bearing and thrust bearing race from the rear planetary sun gear.





(c) Remove the planetary carrier thrust washer from the rear planetary sun gear.





54. REMOVE 1-WAY CLUTCH ASSEMBLY

(a) Remove the 1-way clutch and thrust needle roller bearing from the transaxle case.





(b) Remove the 1-way clutch inner race from the 1-way clutch.





55. REMOVE 1-WAY CLUTCH SLEEVE OUTER

(a) Remove the 1-way clutch sleeve outer from the transaxle case.





56. REMOVE NO. 1 PLANETARY CARRIER THRUST WASHER

(a) Remove the planetary carrier thrust washer from the planetary gear.





57. REMOVE 2ND BRAKE CLUTCH DISC

(a) Using a screwdriver, remove the snap ring.





(b) Remove the flange, 4 discs and 4 plates from the transaxle case.