Installation

WINDSHIELD / WINDOWGLASS: BACK DOOR GLASS: INSTALLATION

1. INSTALL BACK WINDOW GLASS SPACER

(a) Apply Primer G to the installation part of the clips.

HINT
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

(b) Install 4 new spacers onto the glass as shown in the illustration.





NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

2. INSTALL BACK WINDOW MOULDING OUTSIDE





(a) Apply Primer G to the installation part of the window moulding.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Install a new moulding as shown in the illustration.

Standard measurement:





3. INSTALL BACK WINDOW MOULDING LOWER

(a) Cut the back window moulding lower so that it is the size shown in the illustration.





Standard measurement:





(b) Remove the release paper from the back window moulding lower.

(c) Apply Primer G to the installation part of the window moulding.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(d) Install a new moulding as shown in the illustration.





Standard measurement:





4. INSTALL BACK DOOR GLASS





(a) Using a brush or sponge, apply Primer M to the exposed part of the vehicle body.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply primer to the adhesive.
* Throw away any leftover primer.
* Do not apply too much primer.

(b) Using a brush or sponge, apply Primer G to the contact surface of the back door glass.





Standard measurement:





HINT
If primer is applied to an area that is not specified, wipe off the primer with non-residue solvent before it dries.

NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.

(c) Apply adhesive to the back door glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or Equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration below.

HINT
After cutting off the tip, use all adhesive within the time written in the table below.

Usage time frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the back door glass as shown in the illustration.





Standard measurement:





(d) Install the back door glass to the vehicle body.

(1) Hold the back window glass in place securely with tape or equivalent until the adhesive has hardened.

NOTICE:
* Allow the primer coating to dry for 3 minutes or more.
* Check that the clips are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and glass.

(2) Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.





(3) Using a scraper, remove any excess or protruding adhesive.

HINT
Apply adhesive onto the glass rim.

NOTICE:
Do not drive the vehicle within the time written in the table below.

Minimum time:





5. INSTALL REAR SPOILER Installation

6. INSTALL REAR WIPER MOTOR ASSEMBLY Installation

7. INSTALL REAR WIPER MOTOR GROMMET

8. INSTALL BACK DOOR TRIM BOARD Reassembly

9. INSTALL BACK DOOR SIDE GARNISH LH Reassembly

10. INSTALL BACK DOOR SIDE GARNISH RH Reassembly

11. INSTALL BACK DOOR CENTER GARNISH Reassembly

12. INSTALL REAR WIPER ARM ASSEMBLY Installation

13. INSPECT FOR LEAKS AND REPAIR

(a) Conduct a leak test after the adhesive has completely hardened.

(b) Seal any leaks with auto glass sealer.

14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL