Disassembly

HEATING / AIR CONDITIONING: FRONT AIR CONDITIONING UNIT: DISASSEMBLY

1. REMOVE TRANSPONDER KEY ECU ASSEMBLY (w/ Engine Immobiliser System) Removal

2. REMOVE DEFROSTER LOWER NOZZLE ASSEMBLY

(a) Disengage the 4 claws and remove the defroster lower nozzle.

3. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY

(a) Disengage the 4 claws and remove the No. 2 air duct.

4. REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Disconnect the connector.

(b) Remove the 2 screws and No. 1 air conditioning radiator damper servo.

5. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Disengage the 2 claws and remove the heater clamp.

(b) Remove the screw and piping clamp.

6. REMOVE AIR CONDITIONING HARNESS

(a) Disconnect the 5 connectors.

(b) Disengage the 6 clamps and remove the air conditioning harness.

7. REMOVE NO. 4 AIR DUCT SUB-ASSEMBLY Disassembly

8. REMOVE PTC HEATER ASSEMBLY (w/ PTC Heater)

(a) Disengage the 3 clamps.

(b) Remove the screw, then disengage the 3 guides and separate the cover plate.

9. REMOVE AIR CONDITIONING RADIATOR ASSEMBLY

(a) Remove the 6 screws and air conditioning radiator assembly from the blower assembly with evaporator sub-assembly.

10. REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and No. 2 air conditioning radiator damper servo.

11. REMOVE COOLER EXPANSION VALVE

(a) Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and detach the cooler expansion valve.

(b) Remove the 2 O-rings from the cooler evaporator.

12. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

(a) Disengage the clamp and remove the No. 1 cooler evaporator with the cooler thermistor.

(b) Remove the 2 O-rings from the No. 1 cooler evaporator.

13. REMOVE NO. 1 COOLER THERMISTOR Removal

14. REMOVE ASPIRATOR (for Manual Air Conditioning System)

(a) Disengage the 2 claws and remove the aspirator.

15. REMOVE ASPIRATOR (for Automatic Air Conditioning System)

(a) Disengage the clamp.

(b) Disengage the 2 claws and remove the aspirator.