Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Reassembly





BRAKE: FRONT BRAKE (for 2WD): REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

(a) Provisionally tighten the bleeder plug to the disc brake cylinder.

2. INSTALL PISTON SEAL

(a) Apply lithium soap base glycol grease to a new piston seal.





(b) Install the piston seal onto the disc brake cylinder.

3. INSTALL FRONT DISC BRAKE PISTON





(a) Apply lithium soap base glycol grease to the disc brake piston and a new cylinder boot.

(b) Install the cylinder boot onto the front disc brake piston.

(c) Install the disc brake piston into the disc brake cylinder.

HINT
Do not install the disc brake piston into the disc brake cylinder forcibly.

4. INSTALL CYLINDER BOOT





(a) Install the cylinder boot onto the disc brake cylinder.

HINT
Install the cylinder boot securely into the grooves of the disc brake cylinder and piston.