Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Reassembly





BRAKE: FRONT BRAKE (for 4WD and Pre-Runner): REASSEMBLY

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

(a) Provisionally tighten the bleeder plug to the disc brake cylinder.

(b) Install the bleeder plug cap onto the bleeder plug.

2. INSTALL PISTON SEAL

(a) Apply lithium soap base glycol grease to 4 new piston seals.





(b) Install the 4 piston seals onto the disc brake cylinder.

3. INSTALL FRONT DISC BRAKE PISTON

(a) Apply lithium soap base glycol grease to the 4 disc brake pistons and a new 4 cylinder boots.





(b) Install the 4 disc brake pistons onto the disc brake cylinder.

NOTICE:
Do not install the disc brake piston into the disc brake cylinder forcibly.

4. INSTALL CYLINDER BOOT

(a) Install the 4 cylinder boots onto the disc brake cylinder.





HINT
Install the cylinder boot securely onto the grooves of the disc brake cylinder and piston.

(b) Install the 4 cylinder boot set rings.