Removal

AIR CONDITIONING: COMPRESSOR: REMOVAL

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. REMOVE FRONT WHEEL LH

4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for 2TR-FE) Removal

5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for 1GR-FE) Removal

6. REMOVE V-BANK COVER (for 1GR-FE) Removal

7. REMOVE RADIATOR SUPPORT TO FRAME SEAL LH (for 1GR-FE) Removal

8. REMOVE FAN SHROUD (for 1GR-FE) Removal

9. REMOVE FAN & GENERATOR V BELT (for 2TR-FE) Removal

10. REMOVE FAN & GENERATOR V BELT (for 1GR-FE) Removal

11. REMOVE GENERATOR ASSEMBLY (for 1GR-FE) Removal

12. REMOVE FRONT FENDER APRON SEAL UPPER

(a) Using a clip remover, disengage the 5 clips and remove the front fender apron seal upper. (4WD, PRE RUNNER)

(b) Using a clip remover, disengage the 6 clips and remove the front fender apron seal upper. (2WD)

13. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 2TR-FE)

(a) Remove the bolt and separate the suction hose sub-assembly.

(b) Remove the bolt and disconnect the suction hose sub-assembly.

(c) Remove the seal washer from the suction hose sub-assembly.

NOTICE:
Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

14. DISCONNECT SUCTION HOSE SUB-ASSEMBLY (for 1GR-FE)

(a) Remove the bolt and disconnect the cooler refrigerant discharge hose sub-assembly.

(b) Remove the seal washer from the cooler refrigerant discharge hose sub-assembly.

NOTICE:
Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

16. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 2TR-FE)

(a) Disconnect the connector.

(b) Remove the 4 bolts and harness bracket, and remove the cooler compressor and magnetic clutch.

17. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (for 1GR-FE)

(a) Disconnect the connector.

(b) Remove the 4 bolts and cooler compressor and magnetic clutch.