EGR Valve: Service and Repair

REMOVING AND INSTALLATION







IMPORTANT POINTS - REMOVING
1. REMOVE THE EGR VALVE.

CAUTION: To prevent burns ensure the engine is cold before changing the valve. At least 30 minutes after switching off the engine)

1. Disconnect the harness coupler.







2. Drain the coolant out of the drain plug of oil cooler situated on the right side of the engine.







3. Disconnect the hose between EGR valve and coolant pipe.
4. Remove EGR pipe.
5. Remove the oil level gauge bracket from the EGR valve.







6. Remove the EGR valve from the intake pipe.







IMPORTANT POINTS - INSTALLATION
1. INSTALL THE EGR VALVE
1. Install the EGR valve to the intake pipe.

Tightening Torque: 55 N.m {5.6 kgf.m, 40 ft.lbf}

NOTICE: Use a new gasket.







2. Install the oil level gauge bracket to the EGR valve.
3. Install the EGR pipe.

Tightening Torque: 55 N.m {5.6 kgf.m, 40 ft.lbf}

NOTICE: Fit the exhaust manifold gasket with the claw of the gasket facing down.

4. Connect the hose between EGR valve and coolant pipe.







5. Close the coolant plug of the oil cooler situated on the right side of the engine.







6. Connect the harness coupler.