Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Lubrication system, component layout and specifications






1. Cap
2. Gasket
3. Oil dipstick
4. Guide

5. 0.3 bar oil pressure switch -F22-
0.3 bar (4.4 psi)
Color: Blue
25 Nm (18 ft lb)

6. Banjo bolt 25 Nm (18 ft lb)
7. Oil seal
8. To charge air cooler

9. Oil pressure switch F1
Color: Grey
25 Nm (18 ft lb)

10. Oil filter bracket
11. Mounting bolt 25 Nm (18 ft lb)
12. Gasket
13. 0-ring

14. Oil cooler
15. 25 Nm (18 ft lb)
16. Oil filter

17. Oil pump gears
Gear width: 36 mm (1.42 in)
Checking backlash and axial clearance, Refer to Oil Pump Specifications Specifications

18. Oil pump cover with pressure relief valve
Opening pressure: 5.7 - 6.7 bar (82.65 - 97.15 psi)

19. 10 Nm (7 ft lb)
20. Oil pan
21. Oil drain plug 30 Nm (22 ft lb)
22. 20 Nm (15 ft lb)

23. Gasket
Engine codes 1Z, AHU

24. Baffle
25. Oil pick-up

26. Baffle plate
Engine code AAZ

27. 10 Nm (7 ft lb)
28. Oil spray nozzle