Ignition Coil: Testing and Inspection
CHECKING IGNITION COIL- Disconnect ignition wire and harness connector from ignition coil.
- Switch Fluke 83 multimeter to resistance range.
- Connect multimeter between ignition coil terminals 1 and 15 using jumper wires from VW 1594 adaptor kit.
- Measure primary resistance.
^ Specification: 0.5 to 0.7 Ohms
- Connect multimeter between terminals 4 and 15.
- Measure secondary resistance.
^ Specification: 3000 to 4000 Ohms
- If NO:
- Replace ignition coil N152 and power output stage N157.
- Repeat test.
CHECKING POWER OUTPUT STAGE
Requirements
^ Electrical check, Test steps 6 or 23 OK.
^ Ignition coil OK.
Checking Voltage Supply
- Remove 3-pin connector from ignition coil.
- Switch Fluke 83 multimeter to 20 Volt range.
- Connect multimeter between terminals 1 and 3 of connector using jumper wires from VW 1594 adaptor kit.
- Switch ON ignition.
NOTE: Must be approximately battery voltage.
- Switch OFF ignition.
Checking Triggering
- Disconnect cold start valve harness connector.
- Disconnect fuel injector harness connector at fuel rail.
- Connect VAG 1527B LED tester between terminals 2 and 3 of connector 4 using adaptor VW 1594/15 from adaptor kit VW 1594.
- Operate starter and check ignition signal from Engine Control Module (ECM).
NOTE: LED tester must flicker.
- If NO:
- Check Camshaft Position (CMP) sensor.
- If Camshaft Position sensor OK:
- Replace ECM J169.
- Connect 3-pin harness connector and ignition wire to ignition coil.
- Connect VAG 1527B LED tester between terminals 1 and 15 of ignition coil using jumper wires from VW 1594.
WARNING: Electrical shock hazard. DO NOT touch the ignition coil terminals or test connections during the following test.
- Switch ON ignition.
- LED tester must light up for 1 to 2 seconds.
- Operate starter.
- LED tester must flicker.
- If LED does not flicker:
- Replace ignition coil power output stage.