Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Coolant Temperature Sensor / Switch HVAC: Service and Repair

WARNING: The cooling system is pressurized when the engine is warm. Wear gloves and other appropriate protection, and slowly and carefully release system pressure, if necessary, before performing repairs.





1 - Clip
2 - Engine coolant regulator housing
3 - O-ring
4 - A/C cut-out thermal switch -F163- and third speed coolant fan control thermal switch -F165-, brown
5 - Engine coolant temperature (ECT) sensor -G2- and after-run coolant fan control thermal switch -F87-. yellow
6 - Engine coolant temperature (ECT) sensor -G62-, blue
- Carefully relieve cooling system pressure.
- Disconnect harness connector from thermal switch -4-.
- Remove clip -1- and pull thermal switch from housing.
- Install in reverse order of removal.

NOTE: Refill coolant to proper level after removing and installing A/C switches or sensors.