Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Exhaust Gas Recirculation: Service and Repair



EXHAUST GAS RECIRCULATION SYSTEM

NOTE: The function of the EGR system is monitored by the On Board Diagnostic system of the Motronic Engine Control Module (ECM) J220.





1 - EGR temperature sensor -G98-
2 - Intake manifold, upper
3 - Gasket

- Always replace
4 - Bracket
5 - 10 Nm (7 ft lb)
6 - Connector
7 - EGR valve

8 - 35 Nm (26 ft lb)
9 - 30 Nm (22 ft lb)
10 - To exhaust manifold
11 - To intake manifold, upper
12 - To air cleaner housing, upper
13 - Air Cleaner (ACL)

- Dirty air cleaner element can cause poor engine performance
14 - EGR vacuum regulator solenoid valve -N18-