Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Windows and Glass: Service and Repair



Preparing New Window Without Pre-coating For Glazing







A new, un-pre-coated side window has been introduced for Passat sedan and wagon. On new side windows, only PUR-sealing lip - 1 - and spacer - 2 - has still been sprayed.

1. Sealing lip
2. Spacer
3. Washer

NOTE: application area for adhesive bead - 3 - is not pre-coated and not primed.

- Clean window circumference to width of 20 mm all around using Cleaning solution D 009 401 04.
- Then rub window circumference dry using a lint-free rag.

CAUTION: Ceramic application on window is not primer! It must be primed before application of adhesive sealing material! Only use primer D 009 200 02.







- Now apply Primer D 009 200 02 - 2 - uniformly in one stroke using Applicator D 009 500 25 - 1 -.
- Allow primer to air dry for approx. 10 minutes.